Form 10-Q
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
(Mark One)
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended September 30, 2008
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to .
Commission file number: 333-148977
NORANDA ALUMINUM HOLDING CORPORATION
(Exact Name of Registrant as Specified in Its Charter)
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Delaware |
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20-8908550 |
(State or Other Jurisdiction of Incorporation) |
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(I.R.S. Employer Identification Number) |
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801 Crescent Centre Drive, Suite 600 |
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Franklin, Tennessee |
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37067 |
(Address of Principal Executive Offices) |
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(Zip Code) |
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Registrants Telephone Number, Including Area Code: (615) 771-5700 |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
YES þ NO o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
a non-accelerated filer, or a smaller reporting company.
See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
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Large accelerated filer o |
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Accelerated filer o |
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Non-accelerated filer þ
(Do not check if a smaller reporting company) |
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Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Act). YES o NO þ
As of November 12, 2008, there were 21,749,548 shares of Noranda common stock outstanding.
PART I. FINANCIAL INFORMATION
Item 1. Financial Statements
NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Balance Sheets
(dollars expressed in thousands, except per share amounts)
(unaudited)
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December 31, 2007 |
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September 30, 2008 |
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$ |
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$ |
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|
ASSETS |
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Current assets: |
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|
|
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|
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|
Cash and cash equivalents |
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75,630 |
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245,037 |
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Accounts receivable, net |
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97,169 |
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123,601 |
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Inventories |
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180,250 |
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162,363 |
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Derivative assets |
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21,163 |
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|
374 |
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Other current assets |
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13,173 |
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42,202 |
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Total current assets |
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387,385 |
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|
573,577 |
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|
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|
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Investments in affiliates |
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198,874 |
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202,737 |
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Property, plant and equipment, net |
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|
657,811 |
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614,485 |
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Goodwill |
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256,122 |
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271,235 |
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Other intangible assets, net |
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70,136 |
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|
67,312 |
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Other assets |
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80,216 |
|
|
|
71,337 |
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Total assets |
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1,650,544 |
|
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1,800,683 |
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LIABILITIES AND SHAREHOLDERS DEFICIENCY |
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Current liabilities: |
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Accounts payable |
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Trade |
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32,505 |
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70,401 |
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Affiliates |
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27,571 |
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31,639 |
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Accrued liabilities |
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31,742 |
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37,026 |
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Accrued interest |
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|
12,182 |
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|
22,826 |
|
Deferred revenue |
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14,181 |
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|
8,193 |
|
Derivative liabilities |
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5,077 |
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|
16,800 |
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Deferred tax liabilities |
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22,355 |
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24,088 |
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Current portion of long-term debt due to third party |
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30,300 |
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Total current liabilities |
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175,913 |
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210,973 |
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Long-term debt |
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1,121,372 |
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1,346,546 |
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Long-term derivative liabilities |
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65,998 |
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78,309 |
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Pension and other long-term liabilities |
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75,916 |
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66,352 |
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Deferred tax liabilities |
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211,421 |
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208,017 |
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Common stock subject to redemption (100,000 shares at
September 30, 2008) |
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2,000 |
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Shareholders deficiency: |
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Common stock (100,000,000 shares authorized; $0.01
par value; 21,749,548 and 21,610,298 shares issued
and outstanding at September 30, 2008 and December
31, 2007, respectively, including 100,000 shares
subject to redemption at September 30, 2008) |
|
|
216 |
|
|
|
216 |
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Capital in excess of par value |
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11,767 |
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13,499 |
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Accumulated deficit |
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|
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(103,967 |
) |
Accumulated other comprehensive loss |
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(12,059 |
) |
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(21,262 |
) |
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Total shareholders deficiency |
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(76 |
) |
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(111,514 |
) |
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Total liabilities and shareholders deficiency |
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1,650,544 |
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1,800,683 |
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|
See accompanying notes
2
NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Statements of Operations
(dollars expressed in thousands, except per share amounts)
(unaudited)
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For the three months |
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For the three months |
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ended September 30, |
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ended September 30, |
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2007 |
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2008 |
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$ |
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$ |
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(Restated-See Note 19) |
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Sales |
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377,589 |
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357,410 |
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Operating costs and expenses: |
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Cost of sales |
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337,354 |
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312,906 |
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Selling, general and administrative expenses |
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10,243 |
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12,414 |
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Other, net |
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43 |
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347,640 |
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325,320 |
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Operating income |
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29,949 |
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32,090 |
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Other expenses (income) |
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Third party interest expense, net |
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27,417 |
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19,816 |
|
(Gain) loss on derivative instruments and hedging activities, net |
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(6,765 |
) |
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45,496 |
|
Equity in
net (income) loss of investments in affiliates |
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(1,055 |
) |
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1,652 |
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19,597 |
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66,964 |
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Income (loss) before income taxes |
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10,352 |
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|
(34,874 |
) |
Income tax expense (benefit) |
|
|
4,020 |
|
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|
(12,445 |
) |
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|
Net income (loss) for the period |
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|
6,332 |
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(22,429 |
) |
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Earnings (loss) per share |
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|
Basic |
|
$ |
0.29 |
|
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|
($1.03 |
) |
Diluted |
|
$ |
0.29 |
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|
($1.03 |
) |
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|
|
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|
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Weighted average shares outstanding |
|
|
|
|
|
|
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|
Basic |
|
|
21,613 |
|
|
|
21,750 |
|
Diluted |
|
|
21,613 |
|
|
|
21,750 |
|
|
Dividends per share |
|
|
|
|
|
|
|
|
See accompanying notes
3
NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Statements of Operations
(dollars expressed in thousands, except per share amounts)
(unaudited)
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Predecessor |
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Successor |
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Successor |
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Period from |
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Period from |
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For the nine months |
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January 1, 2007 |
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May 18, 2007 through |
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ended |
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|
through May 17, 2007 |
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September 30, 2007 |
|
September 30, 2008 |
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|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
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|
(Restated-See Note 19) |
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|
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|
Sales |
|
|
527,666 |
|
|
|
|
568,224 |
|
|
|
1,004,906 |
|
|
|
|
|
|
|
Operating costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
424,505 |
|
|
|
|
506,355 |
|
|
|
846,823 |
|
Selling, general and administrative expenses |
|
|
16,853 |
|
|
|
|
18,767 |
|
|
|
49,100 |
|
Other, net |
|
|
(37 |
) |
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|
37 |
|
|
|
|
|
|
|
|
|
|
|
|
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|
441,321 |
|
|
|
|
525,159 |
|
|
|
895,923 |
|
|
|
|
|
|
|
Operating income |
|
|
86,345 |
|
|
|
|
43,065 |
|
|
|
108,983 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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Other expenses (income) |
|
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|
|
|
|
|
|
|
|
|
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|
Related party interest expense, net |
|
|
7,187 |
|
|
|
|
|
|
|
|
|
|
Third party interest (income) expense, net |
|
|
(952 |
) |
|
|
|
41,730 |
|
|
|
66,245 |
|
Loss (gain) on derivative instruments and hedging activities, net |
|
|
56,467 |
|
|
|
|
(6,882 |
) |
|
|
50,497 |
|
Equity in net income of investments in affiliates |
|
|
(4,269 |
) |
|
|
|
(2,703 |
) |
|
|
(3,862 |
) |
|
|
|
|
|
|
|
|
|
58,433 |
|
|
|
|
32,145 |
|
|
|
112,880 |
|
|
|
|
|
|
|
Income
(loss) before income taxes |
|
|
27,912 |
|
|
|
|
10,920 |
|
|
|
(3,897 |
) |
Income tax
expense (benefit) |
|
|
13,655 |
|
|
|
|
4,239 |
|
|
|
(2,153 |
) |
|
|
|
|
|
|
Net
income (loss) for the period |
|
|
14,257 |
|
|
|
|
6,681 |
|
|
|
(1,744 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings
(loss) per share |
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
|
|
|
|
$ |
0.31 |
|
|
$ |
(0.08 |
) |
Diluted |
|
|
|
|
|
|
$ |
0.31 |
|
|
$ |
(0.08 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding |
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
|
|
|
|
|
21,597 |
|
|
|
21,711 |
|
Diluted |
|
|
|
|
|
|
|
21,597 |
|
|
|
21,711 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividends per share |
|
|
|
|
|
|
$ |
10.00 |
|
|
$ |
4.70 |
|
See accompanying notes
4
NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Statement of Shareholders Equity (Deficiency)
(dollars expressed in thousands)
(unaudited)
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Retained |
|
Accumulated |
|
|
|
|
|
|
|
|
Capital in |
|
earnings |
|
other |
|
|
|
|
|
|
|
|
excess |
|
(accumulated |
|
comprehensive |
|
|
|
|
Common stock |
|
of par value |
|
deficit) |
|
loss |
|
Total |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Balance, December 31, 2006 (Predecessor) |
|
|
1 |
|
|
|
953,653 |
|
|
|
59,425 |
|
|
|
(4,578 |
) |
|
|
1,008,501 |
|
For the period from January 1, 2007 to May 17, 2007
(Predecessor): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adoption of new accounting standard (FIN 48) |
|
|
|
|
|
|
|
|
|
|
(1,226 |
) |
|
|
|
|
|
|
(1,226 |
) |
Net income for the period from January 1, 2007 to March
31, 2007 |
|
|
|
|
|
|
|
|
|
|
29,797 |
|
|
|
|
|
|
|
29,797 |
|
Net loss for the period from April 1, 2007 to May 17, 2007 |
|
|
|
|
|
|
|
|
|
|
(15,540 |
) |
|
|
|
|
|
|
(15,540 |
) |
Pension adjustment, net of tax of ($1,494) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,206 |
|
|
|
3,206 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
17,463 |
|
Capital contribution from parent |
|
|
|
|
|
|
128,600 |
|
|
|
|
|
|
|
|
|
|
|
128,600 |
|
Distribution to parent |
|
|
|
|
|
|
|
|
|
|
(25,000 |
) |
|
|
|
|
|
|
(25,000 |
) |
Non-cash distribution to parent |
|
|
|
|
|
|
|
|
|
|
(1,541 |
) |
|
|
|
|
|
|
(1,541 |
) |
|
|
|
Balance, May 17, 2007 (Predecessor) |
|
|
1 |
|
|
|
1,082,253 |
|
|
|
45,915 |
|
|
|
(1,372 |
) |
|
|
1,126,797 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustment to reflect Apollo Acquisition |
|
|
216 |
|
|
|
215,914 |
|
|
|
|
|
|
|
|
|
|
|
216,130 |
|
For the period from May 18, 2007 to December 31, 2007: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
8,167 |
|
|
|
|
|
|
|
8,167 |
|
Pension adjustment, net of tax of $7,368 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,059 |
) |
|
|
(12,059 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,892 |
) |
Distribution to shareholders |
|
|
|
|
|
|
(207,963 |
) |
|
|
(8,167 |
) |
|
|
|
|
|
|
(216,130 |
) |
Stock option expense |
|
|
|
|
|
|
3,816 |
|
|
|
|
|
|
|
|
|
|
|
3,816 |
|
|
|
|
Balance, December 31, 2007 (Successor) |
|
|
216 |
|
|
|
11,767 |
|
|
|
|
|
|
|
(12,059 |
) |
|
|
(76 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the nine months ended September 30, 2008: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
(1,744 |
) |
|
|
|
|
|
|
(1,744 |
) |
Unrealized
loss on derivatives, net of tax of $5,454 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(9,203 |
) |
|
|
(9,203 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(10,947 |
) |
Issuance of shares |
|
|
|
|
|
|
725 |
|
|
|
|
|
|
|
|
|
|
|
725 |
|
Distribution to shareholders |
|
|
|
|
|
|
|
|
|
|
(102,223 |
) |
|
|
|
|
|
|
(102,223 |
) |
Stock option expense |
|
|
|
|
|
|
1,007 |
|
|
|
|
|
|
|
|
|
|
|
1,007 |
|
|
|
|
Balance, September 30, 2008 (Successor) |
|
|
216 |
|
|
|
13,499 |
|
|
|
(103,967 |
) |
|
|
(21,262 |
) |
|
|
(111,514 |
) |
|
|
|
See accompanying notes
5
NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Statements of Cash Flows
(dollars expressed in thousands)
(unaudited)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
For the |
|
|
January 1, 2007 |
|
|
May 18, 2007 |
|
nine months |
|
|
through |
|
|
through |
|
ended |
|
|
May 17, 2007 |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
Restated-See Note 19 |
|
OPERATING ACTIVITIES |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
(loss) |
|
|
14,257 |
|
|
|
|
6,681 |
|
|
|
(1,744 |
) |
Adjustments to reconcile net income to net cash provided by
operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
29,637 |
|
|
|
|
42,194 |
|
|
|
74,049 |
|
Non-cash interest |
|
|
2,200 |
|
|
|
|
2,745 |
|
|
|
5,019 |
|
(Gain) loss on disposal of property, plant and equipment |
|
|
(160 |
) |
|
|
|
166 |
|
|
|
2,404 |
|
Loss (gain) on derivative activities, net of cash settlements |
|
|
56,467 |
|
|
|
|
(4,621 |
) |
|
|
36,416 |
|
Equity in net income of investments in affiliates |
|
|
(4,269 |
) |
|
|
|
(2,703 |
) |
|
|
(3,862 |
) |
Deferred income taxes |
|
|
(14,828 |
) |
|
|
|
1,257 |
|
|
|
(9,826 |
) |
Stock option expense |
|
|
|
|
|
|
|
|
|
|
|
1,507 |
|
Changes in deferred charges and other assets |
|
|
124 |
|
|
|
|
(1,403 |
) |
|
|
4,034 |
|
Changes in pension and other liabilities |
|
|
(4,925 |
) |
|
|
|
(8,044 |
) |
|
|
(9,564 |
) |
Changes in operating assets and liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
(8,239 |
) |
|
|
|
(13,483 |
) |
|
|
(26,432 |
) |
Inventories |
|
|
(18,069 |
) |
|
|
|
63,470 |
|
|
|
17,887 |
|
Other current assets |
|
|
16,956 |
|
|
|
|
1,038 |
|
|
|
(4,628 |
) |
Accounts payable |
|
|
(13,250 |
) |
|
|
|
39,010 |
|
|
|
41,959 |
|
Taxes
payable/receivable |
|
|
13,011 |
|
|
|
|
(8,749 |
) |
|
|
(22,516 |
) |
Accrued liabilities |
|
|
(27,743 |
) |
|
|
|
33,326 |
|
|
|
6,982 |
|
|
|
|
|
|
|
Cash provided by operating activities |
|
|
41,169 |
|
|
|
|
150,884 |
|
|
|
111,685 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
INVESTING ACTIVITIES |
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
(5,768 |
) |
|
|
|
(18,353 |
) |
|
|
(37,464 |
) |
Net increase in advances due from parent |
|
|
10,925 |
|
|
|
|
|
|
|
|
|
|
Payment for the Apollo acquisition, net of cash acquired |
|
|
|
|
|
|
|
(1,161,519 |
) |
|
|
|
|
Proceeds from sale of property, plant and equipment |
|
|
|
|
|
|
|
|
|
|
|
484 |
|
|
|
|
|
|
|
Cash provided by (used in) investing activities |
|
|
5,157 |
|
|
|
|
(1,179,872 |
) |
|
|
(36,980 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FINANCING ACTIVITIES |
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds from issuance of shares |
|
|
|
|
|
|
|
216,130 |
|
|
|
2,225 |
|
Distributions to shareholders |
|
|
|
|
|
|
|
(216,130 |
) |
|
|
(102,223 |
) |
Capital contributions from parents |
|
|
101,256 |
|
|
|
|
|
|
|
|
|
|
Distributions to parents |
|
|
(25,000 |
) |
|
|
|
|
|
|
|
|
|
Deferred financing costs |
|
|
|
|
|
|
|
(39,020 |
) |
|
|
|
|
Borrowings on long-term debt |
|
|
|
|
|
|
|
1,227,800 |
|
|
|
|
|
Repayments on long-term debt |
|
|
(160,000 |
) |
|
|
|
(76,250 |
) |
|
|
(30,300 |
) |
Borrowings on revolving credit facility |
|
|
|
|
|
|
|
|
|
|
|
250,500 |
|
Repayments on revolving credit facility |
|
|
|
|
|
|
|
|
|
|
|
(25,500 |
) |
|
|
|
|
|
|
Cash (used in) provided by financing activities |
|
|
(83,744 |
) |
|
|
|
1,112,530 |
|
|
|
94,702 |
|
|
|
|
|
|
|
Change in cash and cash equivalents |
|
|
(37,418 |
) |
|
|
|
83,542 |
|
|
|
169,407 |
|
Cash and cash equivalents, beginning of period |
|
|
40,549 |
|
|
|
|
|
|
|
|
75,630 |
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
|
3,131 |
|
|
|
|
83,542 |
|
|
|
245,037 |
|
|
|
|
|
|
|
See accompanying notes
6
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
1. ACCOUNTING POLICIES
Basis of Presentation
Noranda Aluminum Holding Corporation (Noranda, Company or Successor), and its wholly
owned subsidiary, Noranda Aluminum Acquisition Corporation, (Noranda AcquisitionCo), were formed
by affiliates of Apollo Management, L.P. (Apollo) on March 27, 2007 for the purpose of acquiring
Noranda Intermediate Holding Corporation (Noranda Intermediate), which owns all of the
outstanding shares of Noranda Aluminum, Inc. (the Predecessor).
The Company operates an aluminum smelter in New Madrid, Missouri, and four rolling mills in
the southeastern United States in Huntingdon, Tennessee, Salisbury, North Carolina and Newport,
Arkansas. Additionally, the Company holds 50% interests in a Gramercy, Louisiana alumina refinery
joint venture and a Jamaican bauxite mining joint venture.
The Companys investments in non-controlled entities in which it has the ability to exercise
equal or significant influence over operating and financial policies are accounted for by the
equity method. All intercompany transactions and accounts have been eliminated in consolidation.
On April 10, 2007, Noranda AcquisitionCo entered into a Stock Purchase Agreement with Noranda
Finance, Inc. (subsequently renamed Noranda Intermediate), an indirect wholly owned subsidiary of
Xstrata plc (together with its subsidiaries, Xstrata), and Xstrata (Schweiz) A.G., a direct
wholly owned subsidiary of Xstrata, pursuant to which it agreed to purchase all of the outstanding
shares of Noranda Intermediate, which together with its subsidiaries constituted the Noranda
aluminum business of Xstrata. The acquisition was completed on May 18, 2007 (the Apollo
Acquisition). Noranda and Noranda AcquisitionCo had no assets or operations prior to the
acquisition of Noranda Intermediate on May 18, 2007.
The financial information for the period from January 1, 2007 to May 17, 2007 reflects Noranda
Aluminum, Inc., prior to the Apollo Acquisition, and is referred to as Predecessor. The financial
information as of December 31, 2007 and September 30, 2008 and for the periods from May 18, 2007 to
September 30, 2007, from July 1, 2007 to September 30, 2007 and from May 18, 2007 to December 31,
2007, as well as the three and nine month periods ended September 30, 2008 reflects the impact of
the purchase allocation of the Apollo Acquisition, and is referred to as Successor. As a result,
the condensed consolidated financial statements of the Predecessor and Successor periods are not
comparable.
The unaudited condensed consolidated financial statements of the Company include the accounts
of Noranda AcquisitionCo and its wholly owned subsidiaries, Noranda Intermediate, Noranda Aluminum,
Inc., Norandal USA, Inc. and Gramercy Alumina Holdings Inc. References to the Company refer to the
Successor and Predecessor periods of Noranda and Noranda Aluminum, Inc.
The accompanying unaudited condensed consolidated financial statements of the Company have
been prepared in accordance with accounting principles generally accepted in the United States of
America (US GAAP) for interim financial information. The condensed consolidated financial
statements, including these notes, are unaudited and exclude some of the disclosures required in
annual financial statements. The year-end balance sheet data was derived from audited financial
statements. In managements opinion, the financial statements include all adjustments that are
considered necessary for the fair presentation of the Companys financial position and operating
results. Certain restatements and reclassifications have been made to previously issued financial
statements. See note 19 for further discussion. These financial statements should be read in
conjunction with the Companys 2007 annual financial statements included in the Companys
Registration Statement on Form S-1, as amended, filed on July 17, 2008.
The operating results presented for interim periods are not necessarily indicative of the
results that may be expected for any other interim period or for the entire year. During late third
quarter of 2008, market events affecting the global economy gave rise to material trends which the
Company believes will negatively impact its operating results for the three months ending December
31, 2008, and beyond. Such trends include a rapid decline in aluminum prices and higher interest
costs associated with additional borrowings under the senior secured credit facility. In its
efforts to address this volatility in the business cycle, management seeks to aggressively evaluate
every aspect of the business to reduce costs and improve productivity. Management anticipates from
time-to-time incurring restructuring charges or other significant period costs related to these
cost reduction and productivity improvement efforts.
7
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Impact of Recently Issued Accounting Standards
The Company adopted portions of SFAS No. 157, Fair Value Measurements (SFAS No. 157), on
January 1, 2008. Issued in February 2008, FSP 157-2, Partial Deferral of the Effective Date of
Statement 157 (FSP 157-2), deferred the effective date of SFAS No. 157, for all nonfinancial
assets and nonfinancial liabilities which are recognized or disclosed on a non-recurring basis to
fiscal years beginning after November 15, 2008. The Company is currently assessing the impact of
SFAS No. 157 for nonfinancial assets and nonfinancial liabilities which are recognized or disclosed
at fair value on a non recurring basis on its condensed consolidated financial position, results of
operations and cash flows. See Note 15 for further discussion.
In February 2007, the Financial Accounting Standards Board (FASB) issued SFAS No. 159, The
Fair Value Option for Financial Assets and Financial Liabilities (SFAS No. 159). SFAS No. 159
permits entities to choose to measure many financial assets and financial liabilities at fair
value. Unrealized gains and losses on items for which the fair value option has been elected are
reported in earnings. SFAS No. 159 is effective for fiscal years beginning after November 15, 2007.
The Company adopted SFAS No. 159 on January 1, 2008. The implementation of this standard did not
have a material impact on the Companys condensed consolidated financial position and results of
operations.
In December 2007, the FASB issued SFAS No. 141 (revised 2007), Business Combinations (SFAS
No. 141R). SFAS No. 141R provides revised guidance on how acquirers recognize and measure the
consideration transferred, identifiable assets acquired, liabilities assumed, noncontrolling
interests, and goodwill acquired in a business combination. SFAS No. 141R also expands required
disclosures surrounding the nature and financial effects of business combinations. SFAS No. 141R is
effective, for fiscal years beginning on or after December 15, 2008. SFAS No. 141R applies
prospectively to acquisitions consummated on or after December 15, 2008, however certain provisions
apply to tax positions for acquisitions prior to that date. The Company is currently assessing the
impact of SFAS No. 141R on its condensed consolidated financial position, results of operations and
cash flows.
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial Statements (SFAS No. 160). SFAS No. 160 establishes requirements for ownership
interests in subsidiaries held by parties other than the Company (sometimes called minority
interests) be clearly identified, presented, and disclosed in the condensed consolidated statement
of financial position within equity, but separate from the parents equity. All changes in the
parents ownership interests are required to be accounted for consistently as equity transactions
and any noncontrolling equity investments in unconsolidated subsidiaries must be measured initially
at fair value. SFAS No. 160 is effective, on a prospective basis, for fiscal years beginning on or
after December 15, 2008. However, presentation and disclosure requirements must be retrospectively
applied to comparative financial statements. The Company is currently assessing the impact of SFAS
No. 160 on its condensed consolidated financial position, results of operations and cash flows.
In March 2008, the FASB issued Statement No. 161, Disclosures about Derivative Instruments and
Hedging Activities, an amendment of FASB Statement No. 133 (SFAS No. 161). SFAS No. 161 amends
and expands the disclosure requirements for derivative instruments and about hedging activities
with the intent to provide users of financial statements with an enhanced understanding of how and
why an entity uses derivative instruments; how derivative instruments and related hedged items are
accounted for; and how derivative instruments and related hedged items affect an entitys financial
position, financial performance, and cash flows. SFAS No. 161 requires qualitative disclosures
about objectives and strategies for using derivatives, quantitative disclosures about fair value
amounts of and gains and losses on derivative instruments, and disclosures about
credit-risk-related contingent features in derivative agreements. SFAS No. 161 does not change
accounting for derivative instruments and is effective for financial statements issued for fiscal
years and interim periods beginning after November 15, 2008. Early application is encouraged. The
Company is currently assessing the disclosure requirements of SFAS No. 161 in its condensed
consolidated financial statements.
2. ACQUISITIONS
Apollo Acquisition
In connection with the Apollo Acquisition, Noranda AcquisitionCo incurred $1,010,000 of funded
debt, consisting of (i) $500,000 in term B loans, and (ii) $510,000 of senior floating rate notes;
and entered into a $250,000 revolving credit facility, which was undrawn at the date of the Apollo
Acquisition. In addition to the debt incurred, affiliates of Apollo contributed cash of $214,200 to
Noranda, which was contributed to Noranda AcquisitionCo. The purchase price for Noranda
Intermediate was $1,150,000, excluding acquisition costs. Subsequent to the Apollo Acquisition,
certain members of the Companys management contributed $1,930 in cash through the purchase of
common shares of the Company.
The Company finalized the purchase price allocation related to the Apollo Acquisition in the
first quarter of 2008. The final allocation of the purchase consideration was determined based on a
number of factors, including the final evaluation of the fair value of the Companys tangible and
intangible assets acquired and liabilities assumed as of the closing date of the transaction.
8
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The following table summarizes the estimated fair value of the assets acquired and liabilities
assumed. Total purchase consideration was $1,164,650 including acquisition costs.
|
|
|
|
|
|
|
$ |
Fair value of assets acquired and liabilities assumed: |
|
|
|
|
Accounts receivable |
|
|
141,152 |
|
Inventories |
|
|
223,815 |
|
Investments in affiliates |
|
|
191,500 |
|
Property, plant and equipment |
|
|
687,949 |
|
Other intangible assets |
|
|
72,471 |
|
Goodwill |
|
|
271,235 |
|
Pension and other assets |
|
|
48,648 |
|
Deferred tax liabilities |
|
|
(253,598 |
) |
Accounts payable and accrued liabilities |
|
|
(118,997 |
) |
Other long-term liabilities |
|
|
(102,656 |
) |
|
|
|
|
|
Total purchase consideration assigned, net of $3,131 cash acquired |
|
|
1,161,519 |
|
|
|
|
|
|
Included in current liabilities in the table above is a payable to Xstrata, pursuant to the
Stock Purchase Agreement entered into in connection with the Apollo Acquisition, which primarily
represents the Companys obligation to remit payment to Xstrata for the Companys taxes, deemed
applicable to the period from April 10, 2007 to May 18, 2007. This amount is subject to revision
based primarily on the filing of the Companys tax returns. At December 31, 2007 and September 30,
2008, the liability to Xstrata was $6,980 and $9,508, respectively, and is included in accrued
liabilities.
Goodwill from the Apollo Acquisition is not deductible for tax purposes.
See also Note 6 for further discussion related to changes in goodwill.
The following unaudited pro forma financial information presents the results of operations as if
the Apollo Acquisition had occurred on January 1, 2007 after giving effect to certain adjustments,
including changes in depreciation and amortization expenses resulting from fair value adjustments
to tangible and intangible assets, increase in interest expense resulting from additional
indebtedness incurred and amortization of debt issuance costs incurred in connection with the
Apollo Acquisition and financing, increase in selling, general and administrative expense related
to the annual management fee paid to Apollo, and elimination for certain historical intercompany
balances which were not acquired as part of the Apollo Acquisition.
|
|
|
|
|
|
|
For the nine |
|
|
months ended |
|
|
September 30, 2007 |
|
|
$ |
Sales |
|
|
1,095,890 |
|
Net loss |
|
|
(10,962 |
) |
The unaudited pro forma financial information is not intended to represent the consolidated results
of operations the Company would have reported if the Apollo Acquisition had been completed at
January 1, 2007, nor is it necessarily indicative of future results.
9
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
3. CASH AND CASH EQUIVALENTS
Cash and cash equivalents consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Cash |
|
|
75,630 |
|
|
|
15,144 |
|
Money market funds |
|
|
|
|
|
|
55,000 |
|
U. S. Treasury bills |
|
|
|
|
|
|
174,893 |
|
|
|
|
Total cash and cash equivalents |
|
|
75,630 |
|
|
|
245,037 |
|
|
|
|
Cash and cash equivalents include all cash balances and highly liquid investments with
a maturity of three months or less at the date of purchase. The Company places its temporary cash
investments with high credit quality financial institutions. At times such cash may be in excess
of the Federal Deposit Insurance Corporation (FDIC) insurance limit. At December 31, 2007 and
September 30, 2008, the Company had approximately $75,254 and $14,625 of cash in excess of FDIC
insured limits, respectively. The Companys money market funds are invested entirely in U.S.
Treasury securities, and, as is the case for the Companys direct investment in U.S. Treasury
bills, do not expose the Company to significant credit risk. The Company considers its investments
in money market funds and treasury bills to be available for use in its operations. The Company
reports treasury bills at fair value, which approximates amortized cost.
4. INVENTORIES
The components of inventories, stated at the lower of LIFO cost or market, are:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Raw materials |
|
|
50,683 |
|
|
|
53,246 |
|
Work-in-process |
|
|
43,190 |
|
|
|
46,109 |
|
Finished goods |
|
|
46,070 |
|
|
|
36,278 |
|
|
|
|
Total inventory subject to LIFO valuation |
|
|
139,943 |
|
|
|
135,633 |
|
LIFO adjustment |
|
|
34,015 |
|
|
|
7,486 |
|
Lower of cost or market reserve |
|
|
(14,323 |
) |
|
|
(6,696 |
) |
|
|
|
Inventory at lower of LIFO cost or market |
|
|
159,635 |
|
|
|
136,423 |
|
Supplies |
|
|
20,615 |
|
|
|
25,940 |
|
|
|
|
Total inventories |
|
|
180,250 |
|
|
|
162,363 |
|
|
|
|
Inventories at the lower of last-in, first-out (LIFO) cost or market reflect a market
valuation reserve of $14,323 and $6,696 at December 31, 2007 and September 30, 2008, respectively.
The December 31, 2007 market reserve of $14,323 was reversed, and reduced cost of sales, during the
first quarter of 2008, due to the sell through of the inventory quantities that gave rise to the
reserve. Market valuation reserves are based on the Companys best estimates of product sales
prices and customer demand patterns. Subsequent to September 30, 2008, the market price of aluminum
has continued to decline. It is at least reasonably possible that the estimates used by the
Company to determine its provision for inventory losses will be materially different from the
actual amounts or results. These differences could result in materially higher than expected
inventory provisions, which could have a material effect on the Companys results of operations and
financial condition in the near term.
Work-in-process and finished goods inventories consist of the cost of materials, labor and
production overhead costs, as well as the cost of power and natural gas.
The Company uses the LIFO method to value raw materials, work-in process and finished goods
inventories. Quarterly inventory determinations under LIFO are based on assumptions about projected
inventory levels at the end of the fiscal year. An actual valuation of these components under the
LIFO method is made at the end of each year based on the inventory levels and costs at that time.
10
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
5. PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment are stated at cost. Depreciation is based on the estimated
service lives of the assets computed principally by the straight-line method for financial
reporting purposes.
Property, plant and equipment consist of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Estimated useful |
|
December 31, |
|
September 30, |
|
|
lives |
|
2007 |
|
2008 |
|
|
(in years) |
|
$ |
|
$ |
|
|
|
|
|
|
|
Land |
|
|
|
|
|
|
12,000 |
|
|
|
11,921 |
|
Buildings and improvements |
|
|
10-47 |
|
|
|
85,566 |
|
|
|
86,153 |
|
Machinery and equipment |
|
|
3-50 |
|
|
|
604,019 |
|
|
|
623,851 |
|
Construction in progress |
|
|
|
|
|
|
21,524 |
|
|
|
26,948 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
723,109 |
|
|
|
748,873 |
|
Accumulated depreciation |
|
|
|
|
|
|
(65,298 |
) |
|
|
(134,388 |
) |
|
|
|
|
|
|
|
Total property, plant and equipment |
|
|
|
|
|
|
657,811 |
|
|
|
614,485 |
|
|
|
|
|
|
|
|
The Company recorded depreciation expense in each period as follows:
|
|
|
|
|
|
|
$ |
Quarter to date |
|
|
|
|
Three months ended September 30, 2007 |
|
|
28,316 |
|
Three months ended September 30, 2008 |
|
|
23,774 |
|
|
|
|
|
|
|
|
$ |
Year to date |
|
|
|
|
Period from January 1, 2007 through May 17, 2007 (Predecessor) |
|
|
28,645 |
|
Period from May 18, 2007 through September 30, 2007 (Successor) |
|
|
40,803 |
|
Nine months ended September 30, 2008 (Successor) |
|
|
71,225 |
|
6. GOODWILL AND OTHER INTANGIBLE ASSETS
Goodwill
Changes in our goodwill balances were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
Downstream |
|
Total |
|
|
$ |
|
$ |
|
$ |
|
|
|
Balance, May 18, 2007 |
|
|
120,890 |
|
|
|
136,599 |
|
|
|
257,489 |
|
Changes in purchase price allocations |
|
|
3,963 |
|
|
|
(5,330 |
) |
|
|
(1,367 |
) |
|
|
|
Balance, December 31, 2007 |
|
|
124,853 |
|
|
|
131,269 |
|
|
|
256,122 |
|
Changes in purchase price allocations |
|
|
4,588 |
|
|
|
(464 |
) |
|
|
4,124 |
|
Tax adjustment |
|
|
10,989 |
|
|
|
|
|
|
|
10,989 |
|
|
|
|
Balance, September 30, 2008 |
|
|
140,430 |
|
|
|
130,805 |
|
|
|
271,235 |
|
|
|
|
Based upon the final evaluation of the fair value of the Companys tangible and intangible
assets acquired and liabilities assumed as of the closing date of the Apollo Acquisition, we
recorded valuation adjustments to certain fixed assets in the first quarter of 2008.
In accordance with the Emerging Issues Task Force (EITF) Issue No. 93-7 (EITF 93-7),
Uncertainties Related to Income Taxes in a Purchase Business Combinations, adjustments upon
resolution of income tax uncertainties that predate or result from a purchase business combination
should be recorded as an increase or decrease to goodwill, if any. Following the guidance of EITF
93-7, the Company recorded an adjustment to goodwill of $10,989 in the second quarter of 2008 to
account for the difference between the estimated deferred tax asset for the carryover basis of
acquired federal net operating loss and minimum tax credit carryforwards and the final deferred tax
asset for such net operating loss and minimum tax credit carryforwards.
11
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Other intangibles
Other intangible assets consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Intangible assets: |
|
|
|
|
|
|
|
|
Non-amortizable: |
|
|
|
|
|
|
|
|
Trade names (indefinite life) |
|
|
20,494 |
|
|
|
20,494 |
|
Amortizable: |
|
|
|
|
|
|
|
|
Customer relationships (15 year weighted average life) |
|
|
51,288 |
|
|
|
51,288 |
|
Other (2.5 year weighted average life) |
|
|
689 |
|
|
|
689 |
|
|
|
|
|
|
|
72,471 |
|
|
|
72,471 |
|
Accumulated amortization |
|
|
(2,335 |
) |
|
|
(5,159 |
) |
|
|
|
Total intangible assets |
|
|
70,136 |
|
|
|
67,312 |
|
|
|
|
Depreciation and amortization expense includes amortization expense related to intangible
amortization of the following amount in each period:
|
|
|
|
|
|
|
$ |
Quarter to date |
|
|
|
|
Three months ended September 30, 2007 |
|
|
948 |
|
Three months ended September 30, 2008 |
|
|
944 |
|
|
|
|
|
|
|
|
$ |
Year to date |
|
|
|
|
Period from January 1, 2007 through May 17, 2007 (Predecessor) |
|
|
998 |
|
Period from May 18, 2007 through September 30, 2007 (Successor) |
|
|
1,385 |
|
Nine months ended September 30, 2008 (Successor) |
|
|
2,824 |
|
12
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
7. OTHER ASSETS AND LIABILITIES
Accounts receivable, net consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Trade |
|
|
97,394 |
|
|
|
125,309 |
|
Allowance for doubtful accounts |
|
|
(225 |
) |
|
|
(1,708 |
) |
|
|
|
Total accounts receivable, net |
|
|
97,169 |
|
|
|
123,601 |
|
|
|
|
Other current assets consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30 |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Tax receivable |
|
|
8,072 |
|
|
|
38,723 |
|
Prepaid expenses and other current assets |
|
|
5,101 |
|
|
|
3,479 |
|
|
|
|
Total other current assets |
|
|
13,173 |
|
|
|
42,202 |
|
|
|
|
Other assets consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Deferred financing costs, net of amortization |
|
|
33,777 |
|
|
|
28,932 |
|
Cash surrender value of life insurance |
|
|
25,243 |
|
|
|
25,243 |
|
Other |
|
|
21,196 |
|
|
|
17,162 |
|
|
|
|
Total other assets |
|
|
80,216 |
|
|
|
71,337 |
|
|
|
|
Accrued liabilities consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Compensation and benefits |
|
|
13,331 |
|
|
|
15,958 |
|
Due to Xstrata |
|
|
6,980 |
|
|
|
9,461 |
|
Workers compensation |
|
|
2,990 |
|
|
|
3,055 |
|
Current asset retirement and site restoration obligations |
|
|
2,463 |
|
|
|
2,620 |
|
Other |
|
|
5,978 |
|
|
|
5,932 |
|
|
|
|
Total accrued liabilities |
|
|
31,742 |
|
|
|
37,026 |
|
|
|
|
Pension and other long-term liabilities consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Pension and other post-retirement benefit obligations |
|
|
46,186 |
|
|
|
35,335 |
|
Tax uncertainties |
|
|
8,819 |
|
|
|
9,347 |
|
Workers compensation |
|
|
7,182 |
|
|
|
8,582 |
|
Asset retirement and site restoration obligations |
|
|
6,339 |
|
|
|
6,129 |
|
Deferred compensation and other |
|
|
7,390 |
|
|
|
6,959 |
|
|
|
|
Total pension and other long-term liabilities |
|
|
75,916 |
|
|
|
66,352 |
|
|
|
|
13
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
8. RELATED PARTY TRANSACTIONS
In connection with the Apollo Acquisition, the Company entered into a management consulting
and advisory services agreement with Apollo for the provision of certain structuring, management
and advisory services for an initial term ending on May 18, 2017. Terms of the agreement provide
for annual fees of $2,000, payable in one lump sum annually. The Company recorded approximately
$1,200 of such fees for the period from May 18, 2007 to September 30, 2007 and $500 and $1,500 of
such fees for the three months and nine months ended September 30, 2008, respectively. These fees
are included within selling, general and administrative expenses in the Companys statements of
operations.
Apollo may terminate the agreement at any time, in which case the Company will be required to
pay Apollo, as consideration for terminating the agreement, the net present value of all management
fees payable through the end of the term of the management agreement. In addition, Apollo is
entitled to receive a transaction fee in connection with certain subsequent merger, acquisitions,
financing or similar transactions equal to 1% of the aggregate transaction value. The management
agreement contains customary indemnification provisions in favor of Apollo and its directors,
officers and representatives, as well as expense reimbursement provisions with respect to expenses
incurred by Apollo in connection with its performance of services thereunder.
Accounts payable to affiliates consist of the following and are due in the ordinary course of
business:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Gramercy Alumina, LLC |
|
|
27,571 |
|
|
|
31,639 |
|
The Company purchased alumina in transactions with Gramercy Alumina LLC (Gramercy), a 50%
owned joint venture, at prices which approximate Gramercys cost. Purchases from Gramercy were as
follows:
|
|
|
|
|
|
|
$ |
Quarter to date |
|
|
|
|
Three months ended September 30, 2007 |
|
|
38,794 |
|
Three months ended September 30, 2008 |
|
|
41,019 |
|
|
|
|
|
|
|
|
$ |
Year to date |
|
|
|
|
Period from January 1, 2007 through May 17, 2007 (Predecessor) |
|
|
66,119 |
|
Period from May 18, 2007 through September 30, 2007 (Successor) |
|
|
52,456 |
|
Nine months ended September 30, 2008 (Successor) |
|
|
122,984 |
|
The Company sells rolled aluminum products to Goodman Global, Inc., a previous portfolio
company of Apollo which was sold in February 2008, under a two-year sales contract that extends
through 2009. The Company also sells rolled aluminum products to Berry Plastics Corporation, a
portfolio company of Apollo, under an annual sales contract. Sales to these entities were as
follows:
|
|
|
|
|
|
|
|
|
|
|
Goodman |
|
Berry Plastics |
|
|
Global, Inc |
|
Corporation |
|
|
$ |
|
$ |
|
|
|
Quarter to date |
|
|
|
|
|
|
|
|
Three months ended September 30, 2007 |
|
|
17,140 |
|
|
|
3,561 |
|
Three months ended September 30, 2008 |
|
|
16,316 |
|
|
|
2,750 |
|
|
|
|
|
|
|
|
|
|
Year to date |
|
|
|
|
|
|
|
|
Period from January 1, 2007 through May 17, 2007 (Predecessor) |
|
|
24,832 |
|
|
|
5,062 |
|
Period from May 18, 2007 through September 30, 2007 (Successor) |
|
|
24,515 |
|
|
|
5,571 |
|
Nine months ended September 30, 2008 (Successor) |
|
|
50,502 |
|
|
|
6,850 |
|
14
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
9. LONG-TERM DEBT
A summary of long-term debt is as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Noranda: |
|
|
|
|
|
|
|
|
HoldCo Notes due 2014 (unamortized discount of $2,078 and $1,904, respectively) |
|
|
217,922 |
|
|
|
218,096 |
|
Noranda AcquisitionCo: |
|
|
|
|
|
|
|
|
Term B loans due 2014 |
|
|
423,750 |
|
|
|
393,450 |
|
AcquisitionCo Notes due 2015 |
|
|
510,000 |
|
|
|
510,000 |
|
Revolving Credit Facility |
|
|
|
|
|
|
225,000 |
|
|
|
|
Total debt |
|
|
1,151,672 |
|
|
|
1,346,546 |
|
Less: current portion |
|
|
(30,300 |
) |
|
|
|
|
|
|
|
Long-term debt |
|
|
1,121,372 |
|
|
|
1,346,546 |
|
|
|
|
Secured Credit Facilities
In connection with the Apollo Acquisition, Noranda AcquisitionCo entered into senior secured
credit facilities on May 18, 2007, which consist of:
|
|
|
$500,000 in term B loans with a maturity of seven years, which were fully drawn on
May 18, 2007, $75,000 of which were voluntarily repaid on June 28, 2007 and an additional
$30,300 of which were repaid pursuant to the facilitys cash flow sweep provision in
April 2008 (as discussed below); and |
|
|
|
|
a $250,000 revolving credit facility with a maturity of six years, which includes
borrowing capacity available for letters of credit and for borrowing on same-day notice.
Outstanding letter of credit amounts consisted of $7,012 at September 30, 2008. |
The senior secured credit facilities permit Noranda AcquisitionCo to incur incremental term
and revolving loans under such facilities in an aggregate principal amount of up to $200,000.
Incurrence of such incremental indebtedness under the senior secured facilities is subject to,
among other things, Noranda AcquisitionCos compliance with a Senior Secured Net Debt to EBITDA
ratio (in each case as defined in the credit agreement governing the term B loans) of 2.75 to 1.0
until December 31, 2008 and 3.0 to 1.0 thereafter. At December 31, 2007 and September 30, 2008,
Noranda AcquisitionCo had no commitments from any lender to provide such incremental loans.
The senior secured credit facilities are guaranteed by the Company and by all of the existing
and future direct and indirect wholly owned domestic subsidiaries of Noranda AcquisitionCo and are
secured by first priority pledges of all the equity interests in Noranda AcquisitionCo and all of
the equity interests in each of the existing and future direct and indirect wholly owned domestic
subsidiaries of Noranda AcquisitionCo. The senior secured credit facilities are also secured by
first priority security interests in substantially all of the assets of Noranda AcquisitionCo, as
well as those of each of its existing and future direct and indirect wholly owned domestic
subsidiaries.
Term B loans
Interest on such loans is based either on LIBOR or the prime rate, at Noranda AcquisitionCos
election, in either case plus an applicable margin (2.00% over LIBOR at December 31, 2007 and
September 30, 2008) that depends upon the ratio of Noranda AcquisitionCos Senior Secured Net Debt
to its EBITDA (in each case as defined in the credit agreement governing the term B loans). The
interest rate at December 31, 2007 and September 30, 2008 was 6.91% and 4.81%, respectively.
Interest on the term B loans is payable no less frequently than quarterly, and such loan amortizes
at a rate of 1% per annum, payable quarterly, beginning on September 30, 2007. On June 28, 2007,
Noranda AcquisitionCo made an optional prepayment of $75,000 on the term B loans. The optional
prepayment was applied to reduce in direct order the remaining amortization installments in forward
order of maturity, which served to effectively eliminate the 1% per annum required principal
payment.
Noranda AcquisitionCo is required to prepay amounts outstanding under the credit agreement
based on an amount equal to 50% of the Companys Excess Cash Flow (as calculated in accordance with
the terms of the credit agreement governing the term B loans) within 105 days after the end of the
fiscal year ended December 31, 2007 and within 95 days after the end of each fiscal year
thereafter.
15
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The required percentage of Noranda AcquisitionCos Excess Cash Flow payable to the lenders
under the credit agreement governing the term B loans shall be reduced from 50% to either 25% or 0%
based on Noranda AcquisitionCos Senior Secured Net Debt to EBITDA ratio (in each case as defined
in the credit agreement governing the term B loans) or the amount of term B loans that have been
repaid. The mandatory prepayment due in April 2009, if any, will be equal to 50% of Noranda
AcquisitionCos Excess Cash Flow for the period from January 1, 2008 to December 31, 2008.
At the time this payment can be reasonably estimated, the Company will present the amount as a
Current portion of long-term debt due to a third party on the consolidated balance sheets.
Revolving Credit Facility
In late September 2008, in light of concerns about instability in the financial markets and
general business conditions, in order to preserve its liquidity, the Company borrowed $225,000
under the revolving portion of its senior credit facility and invested the proceeds in highly
liquid cash equivalents, including U.S. Government treasury bills and money market funds holding
only U.S. government securities, with the remainder held in the Companys bank accounts. The
Company expects to retain those funds for use in its current operations for the foreseeable
future. As discussed below, management has notified the trustee for the HoldCo and AcquisitionCo
bondholders of its election to pay the May 15, 2009 interest payments entirely by increasing the
principal amount of those notes.
Interest on the revolving credit facility is based either on LIBOR or the prime rate, at
Noranda AcquisitionCos election, in either case plus an applicable margin (2.00% over LIBOR at
December 31, 2007 and September 30, 2008) that depends upon the ratio of Noranda AcquisitionCos
Senior Secured Net Debt to its EBITDA (in each case as defined in the applicable credit facility)
and is payable no less frequently than quarterly. The revolving credit facility was undrawn on the
closing of the Apollo Acquisition on December 31, 2007. As of September 30, 2008, $225,000 had
been drawn on the revolving credit facility. Noranda AcquisitionCo has outstanding letters of
credit totaling $3,500 and $7,012 under the revolving credit facility at December 31, 2007 and
September 30, 2008, respectively, and $246,500 and $17,988 was available for borrowing under this
facility at December 31, 2007 and September 30, 2008, respectively.
In addition to paying interest on outstanding principal under the revolving credit facility,
Noranda AcquisitionCo is required to pay a commitment fee to the lenders under the revolving credit
facility in respect of unutilized commitments at a rate equal to 0.5% per annum, subject to step
down if certain financial tests are met.
Certain Covenants
The senior secured credit facilities contain various restrictive covenants. Among other
things, these covenants restrict Noranda AcquisitionCos ability to incur indebtedness or liens,
make investments or declare or pay any dividends. The company was in compliance with all
restrictive covenants at September 30, 2008.
AcquisitionCo Notes
In addition to the senior secured credit facilities, on May 18, 2007, Noranda AcquisitionCo
issued $510,000 Senior Floating Rate Notes (the AcquisitionCo Notes). The AcquisitionCo Notes
mature on May 15, 2015. The proceeds of the AcquisitionCo Notes were used to finance the Apollo
Acquisition and to pay related fees and expenses. The initial interest payment on the AcquisitionCo
Notes was paid on November 15, 2007, entirely in cash; for any subsequent period through May 15,
2011, Noranda AcquisitionCo may elect to pay interest: (i) entirely in cash, (ii) by increasing the
principal amount of the AcquisitionCo Notes or by issuing new notes (the AcquisitionCo PIK
interest) or (iii) 50% in cash and 50% in AcquisitionCo PIK interest. For any subsequent period
after May 15, 2011, Noranda AcquisitionCo must pay all interest in cash. The AcquisitionCo Notes
cash interest accrues at six-month LIBOR plus 4.0% per annum, reset semi-annually, and the
AcquisitionCo PIK interest, if any, will accrue at six-month LIBOR plus 4.75% per annum, reset
semi-annually. The cash interest rate was 8.80% at December 31, 2007 and 6.83% at September 30,
2008.
The AcquisitionCo Notes are fully and unconditionally guaranteed on a senior unsecured, joint
and several basis by the existing and future wholly owned domestic subsidiaries of Noranda
AcquisitionCo that guarantee the senior secured credit facilities. In addition, on September 7,
2007, Noranda fully and unconditionally guaranteed the AcquisitionCo Notes on a joint and several
basis with the existing guarantors. The guarantee by Noranda is not required by the indenture
governing the AcquisitionCo Notes and may be released by Noranda at any time. Noranda has no
independent operations or any assets other than its interest in Noranda AcquisitionCo. Noranda
AcquisitionCo is a wholly owned finance subsidiary of Noranda with no operations independent of its
subsidiaries which guarantee the AcquisitionCo Notes.
16
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
In light of business conditions present beginning in late September 2008, along with the
Companys current and future cash needs, management has notified the trustee for the HoldCo and
Acquisition Co bondholders of its election to pay the May 15, 2009 interest payment entirely by
increasing the principal amount of those notes.
The indenture governing the AcquisitionCo Notes limits Noranda AcquisitionCos and Norandas
ability, among other things, to (i) incur additional indebtedness; (ii) declare or pay dividends or
make other distributions or repurchase or redeem Norandas stock; (iii) make investments; (iv) sell
assets, including capital stock of restricted subsidiaries; (v) enter into agreements restricting
Norandas subsidiaries ability to pay dividends; (vi) consolidate, merge, sell or otherwise
dispose of all or substantially all of Norandas assets; (vii) enter into transactions with
Norandas affiliates; and (viii) incur liens.
HoldCo Notes
On June 7, 2007, Noranda issued Senior Floating Rate Notes (the HoldCo Notes) in aggregate
principal amount of $220,000, with a discount of 1.0% of the principal amount. The HoldCo Notes
mature on November 15, 2014. The HoldCo Notes are not guaranteed. The initial interest payment on
the HoldCo Notes was paid on November 15, 2007, in cash; for any subsequent period through May 15,
2012, Noranda may elect to pay interest: (i) entirely in cash, (ii) by increasing the principal
amount of the HoldCo Notes or by issuing new notes (the HoldCo PIK interest) or (iii) 50% in cash
and 50% in HoldCo PIK interest. For any subsequent period after May 15, 2012, Noranda must pay all
interest in cash. The HoldCo Notes cash interest accrues at six-month LIBOR plus 5.75% per annum,
reset semi-annually, and the HoldCo PIK interest, if any, will accrue at six-month LIBOR plus
6.5% per annum, reset semi-annually. The cash interest rate was 10.55% at December 31, 2007 and
8.58% at September 30, 2008.
As discussed above, management has notified the trustee for the HoldCo and AcquisitionCo
bondholders of its election to pay the May 15, 2009 interest payment entirely by increasing the
principal amount of those notes.
The indenture governing the HoldCo Notes limits Noranda AcquisitionCos and Norandas ability,
among other things, to (i) incur additional indebtedness; (ii) declare or pay dividends or make
other distributions or repurchase or redeem Norandas stock; (iii) make investments; (iv) sell
assets, including capital stock of restricted subsidiaries; (v) enter into agreements restricting
Norandas subsidiaries ability to pay dividends; (vi) consolidate, merge, sell or otherwise
dispose of all or substantially all of Norandas assets; (vii) enter into transactions with
Norandas affiliates; and (viii) incur liens.
10. PENSIONS AND OTHER POST-RETIREMENT BENEFITS
The Company sponsors defined benefit pension plans for hourly and salaried employees. Benefits
under the Company sponsored defined benefit pension plans are based on years of service and/or
eligible compensation prior to retirement. The Company also sponsors other post-retirement benefit
plans for certain employees. The Company sponsored post-retirement benefits include life insurance
benefits and health insurance benefits. These health insurance benefits cover 14 retirees and
beneficiaries. In addition, the Company provides supplemental executive retirement benefits (SERP)
for certain executive officers.
The Companys pension funding policy is to contribute annually an amount based on actuarial
and economic assumptions designed to achieve adequate funding of the projected benefit obligations
and to meet the minimum funding requirements of the Employee Retirement Income Security Act
(ERISA). OPEB benefits are funded as retirees submit claims.
The Company uses a measurement date of December 31 to determine the pension and other
post-retirement benefits (OPEB) liabilities.
17
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Net periodic benefit costs were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
Pension |
|
OPEB |
|
OPEB |
|
|
For the three |
|
For the three |
|
For the three |
|
For the three |
|
|
months ended |
|
months ended |
|
months ended |
|
months ended |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Service cost |
|
|
1,460 |
|
|
|
2,745 |
|
|
|
25 |
|
|
|
34 |
|
Interest cost |
|
|
2,595 |
|
|
|
5,493 |
|
|
|
66 |
|
|
|
105 |
|
Expected return on plan assets |
|
|
(3,490 |
) |
|
|
(6,052 |
) |
|
|
|
|
|
|
|
|
Net amortization and deferral |
|
|
(137 |
) |
|
|
180 |
|
|
|
5 |
|
|
|
(10 |
) |
|
|
|
Net periodic cost |
|
|
428 |
|
|
|
2,366 |
|
|
|
96 |
|
|
|
129 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
Pension |
|
Pension |
|
OPEB |
|
OPEB |
|
OPEB |
|
|
Predecessor |
|
Successor |
|
Successor |
|
Predecessor |
|
Successor |
|
Successor |
|
|
Period |
|
Period from |
|
For the nine |
|
Period |
|
Period from |
|
For the nine |
|
|
from |
|
May 18, 2007 |
|
months |
|
from |
|
May 18, 2007 |
|
months |
|
|
January 1, 2007 |
|
to |
|
ended |
|
January 1, 2007 |
|
to |
|
ended |
|
|
to |
|
September 30, |
|
September 30, |
|
to |
|
September 30, |
|
September 30, |
|
|
May 17, 2007 |
|
2007 |
|
2008 |
|
May 17, 2007 |
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Service cost |
|
|
2,917 |
|
|
|
2,461 |
|
|
|
6,176 |
|
|
|
58 |
|
|
|
(78 |
) |
|
|
101 |
|
Interest cost |
|
|
5,364 |
|
|
|
4,884 |
|
|
|
12,359 |
|
|
|
158 |
|
|
|
(213 |
) |
|
|
314 |
|
Expected return on plan assets |
|
|
(6,846 |
) |
|
|
(6,070 |
) |
|
|
(13,617 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net amortization and deferral |
|
|
(34 |
) |
|
|
137 |
|
|
|
405 |
|
|
|
10 |
|
|
|
(13 |
) |
|
|
(30 |
) |
|
|
|
Net periodic cost |
|
|
1,401 |
|
|
|
1,412 |
|
|
|
5,323 |
|
|
|
226 |
|
|
|
(304 |
) |
|
|
385 |
|
|
|
|
Employer Contributions
The Company contributed $16,000 to the pension plans in September 2008. The Company does not
expect to make additional contributions to the pension plans during the year ending December 31,
2008.
11. SHAREHOLDERS EQUITY AND SHARE-BASED PAYMENTS
Successor
Noranda Long-Term Incentive Plan
On May 29, 2007, the Companys Board of Directors approved the 2007 Long-Term Incentive Plan
of Noranda (the Incentive Plan) and reserved 1,500,000 shares of Noranda common stock for
issuance under the Incentive Plan. The Company subsequently amended and restated the Incentive Plan
on October 23, 2007 to permit the grant of awards to entities that make available non-employee
directors to the Company.
Options granted under the Incentive Plan generally have a ten year term. Employee option
grants generally consist of time-vesting options and performance vesting options. The time-vesting
options generally vest in equal one-fifth installments on each of the first five anniversaries of
the date of grant or on the closing of Apollos acquisition of the Company, as specified in the
applicable award agreements, subject to continued service through each applicable vesting date. The
performance-vesting options vest upon the Companys investors realization of a specified level of
investor internal rate of return (investor IRR), subject to continued service through each
applicable vesting date.
The employee options generally are subject to a Company (or Apollo) call provision which
expires upon the earlier of a qualified public offering or May 2014 and provides the Company (or
Apollo) the right to repurchase the underlying shares at the lower of their cost or fair market
value upon certain terminations of employment. A qualified public offering transaction is defined
in the Amended and Restated Security holders agreement as a public offering that raises at least
$200,000. This call provision represents a substantive performance vesting condition with a life
through May 2014; therefore, the Company recognizes compensation expense for service awards through
May 2014. Performance-vesting options issued in May 2007 have met their performance vesting
provision. However, the shares underlying the options remain subject to the Company (or Apollo)
call provision. Accordingly, the options currently are subject to service conditions and stock
compensation expense is being recorded over the remaining call provision through May 2014.
18
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
At September 30, 2008 the expiration of the call option upon a qualified public offering would
have resulted in the immediate recognition of $3,118 of compensation expense related to the cost of
options where the investor IRR targets were previously met and $620 of compensation expense related
to the cost of options where the offering (together with a $4.70 per share dividend paid in June
2008) would cause the performance option to be met. Further, the period over which the Company
recognizes compensation expense for service awards would change from May 2014 to five years
prospectively from the date of the qualified public offering, which, based on options outstanding
at September 30, 2008, would increase annual stock compensation expense by approximately $425.
On June 13, 2007, the Company executed a recapitalization in which the proceeds of a $220,000
debt offering were distributed to the investors. The fair value of the Company was determined to be
$15.50 per share prior to the distribution of $10 per share; the resulting value of the Company
after the distribution was $5.50. The award holders were given $10 of value in the form of an
immediately vested cash payment of $6 per share and a modification of the exercise price of the
option from $10 per share to $6 per share. Under SFAS 123(R), this was considered a modification
due to an equity restructuring. Twenty-four employees were affected by this modification. The total
incremental compensation cost resulting from the modification was $4,126.
Prior to October 23, 2007, shares issued upon the exercise of employee options were subject to
a call provision that would expire upon a qualified public offering. The call provision provided
the Company (or Apollo) the right to repurchase the underlying shares at the lower of their cost or
fair market value in connection with certain terminations of employment. Because a substantive
performance vesting condition necessary for vesting was not probable, no expense was recognized for
employee options issued prior to October 23, 2007. At October 23, 2007, existing options were
modified so that the Company call provision expired upon the earlier of a qualified public
offering, or seven years. As a result, the Company started expensing the stock options over seven
years in the fourth quarter of 2007. The number of employees affected was 24. The total incremental
compensation cost resulting from the modification was $5,143, which is being amortized over a
period through May 2014. Employee options issued subsequent to October 23, 2007 contain this
modified Company call provision.
On October 23, 2007, the Company granted 200,000 options to Apollo Management VI L.P. and
Apollo Alternative Assets funds for making available certain non-employee directors to the Company.
It was subsequently determined that due to an administrative error, the number of options awarded
on October 23, 2007 exceeded the amount intended to be awarded and the exercise price was lower
than intended. In order to correct the administrative error, on March 10, 2008, the Company
modified the term of options granted in October 2007 from 200,000 options at $6 per share to 60,000
options at $20 per share. Options granted to Apollo Management VI L.P. and Apollo Alternative
Assets are fully vested at grant. This modification did not result in any additional stock
compensation expense during the three months ended March 31, 2008.
On June 13, 2008, the Company paid a $4.70 per share cash dividend to the investors. The fair
value of the Company was determined to be $20.00 per share prior to the distribution of $4.70 per
share; the resulting value of the Company after the distribution was $15.30. The award holders were
given $4.70 of value in the form of an immediately vested cash payment of $2.70 per share and a
modification of the price of the options from $6 per share to $4 per share and $20 per share to $18
per share. Twenty-nine employees were affected by this modification. The total incremental
compensation cost resulting from this modification was $3,894.
Common Stock Subject to Redemption
In March 2008, the Company entered into an employment agreement with Layle K. Smith to serve
as the Companys chief executive officer (the CEO) and to serve on the Companys board of
directors. As part of that employment agreement, the CEO agreed to purchase 100,000 shares of
common stock at $20 per share, for a total investment of $2,000. The shares purchased include a
redemption feature which guarantees total realization on these shares of at least $8,000 (or, at
his option, equivalent consideration in the acquiring entity) in the event a change in control
occurs prior to September 3, 2009 and the CEO remains employed with the Company through the
12-month anniversary of such change in control or experiences certain qualifying terminations of
employment, after which the per share redemption value is fair value.
Because of the existence of the conditional redemption feature, the carrying value of these
100,000 shares of common stock has been reported outside of permanent equity. In accordance with
FASB Staff Position 123R-4, Classification of Options and Similar Instruments Issued as Employee
Compensation that Allow for Cash Settlement upon the Occurrence of a Contingent Event, the carrying
amount of the common stock subject to redemption is reported as the $2,000 proceeds, and has not
been adjusted to reflect the $8,000 redemption amount, as it is not probable that a change in
control event will take place prior to September 3, 2009.
19
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The summary of company stock option activity and related information is as follows, after
reflecting the effects of modifications to exercise prices discussed above:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee Options and |
|
|
|
|
Non-Employee |
|
Investor Director |
|
|
Director Options |
|
Provider Options |
|
|
Common |
|
Weighted-Average |
|
Common |
|
Weighted-Average |
|
|
Shares |
|
Exercise Price |
|
Shares |
|
Exercise Price |
|
|
|
OutstandingMay 18, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Granted |
|
|
687,678 |
|
|
$ |
4.00 |
|
|
|
210,000 |
|
|
$ |
4.67 |
|
Exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expired |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
(23,835 |
) |
|
$ |
4.00 |
|
|
|
|
|
|
|
|
|
|
|
|
OutstandingDecember 31, 2007 |
|
|
663,843 |
|
|
$ |
4.00 |
|
|
|
210,000 |
|
|
$ |
4.67 |
|
Granted |
|
|
308,500 |
|
|
$ |
18.00 |
|
|
|
60,000 |
|
|
$ |
18.00 |
|
Modified |
|
|
|
|
|
|
|
|
|
|
(200,000 |
) |
|
$ |
4.00 |
|
Exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expired |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
OutstandingSeptember 30, 2008 |
|
|
972,343 |
|
|
$ |
8.44 |
|
|
|
70,000 |
|
|
$ |
18.00 |
|
|
|
|
Fully vestedend of period
(weighted average remaining
contractual term of 8.8
years) |
|
|
398,310 |
|
|
$ |
4.00 |
|
|
|
70,000 |
|
|
$ |
18.00 |
|
|
|
|
Currently exercisableend of
period (weighted average
remaining contractual term of
8.8 years) |
|
|
398,310 |
|
|
$ |
4.00 |
|
|
|
70,000 |
|
|
$ |
18.00 |
|
|
|
|
The following summarizes information concerning stock option grants, excluding shares issued as
modifications, for the three and nine months ended September 30, 2008:
|
|
|
|
|
|
|
|
|
|
|
For the three |
|
For the nine |
|
|
months ended |
|
months ended |
|
|
September 30, 2008 |
|
September 30, 2008 |
|
|
|
Expected price volatility |
|
|
|
|
|
|
45.0 |
% |
Risk-free interest rate |
|
|
|
|
|
|
3.1 |
% |
Weighted average expected lives in years |
|
|
|
|
|
|
5.9 |
|
Weighted average fair value |
|
|
|
|
|
$ |
7.36 |
|
Forfeiture rate |
|
|
|
|
|
|
|
|
Dividend yield |
|
|
|
|
|
|
|
|
The Company recorded share-based compensation expense of the following amounts, excluding
payments to option holders as part of option modifications:
|
|
|
|
|
|
|
$ |
Quarter to date |
|
|
|
|
Three months ended September 30, 2007 |
|
|
|
|
Three months ended September 30, 2008 |
|
|
399 |
|
|
|
|
|
|
|
|
$ |
Year to date |
|
|
|
|
Period from May 18, 2007 through September 30, 2007 (Successor) |
|
|
|
|
Nine months ended September 30, 2008 (Successor) |
|
|
1,007 |
|
As of September 30, 2008, total unrecognized compensation expense related to non-vested stock
options was $9,353 with a weighted average expense recognition period of 5.9 years.
20
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
12. INCOME TAXES
The Companys effective income tax rates were approximately 48.9% for the period from
January 1, 2007 to May 17, 2007, and 38.8% for the period from May 18, 2007 to September 30, 2007
and 55.2% for the period from January 1, 2008 to September 30, 2008. The effective tax rate for the
period from January 1, 2007 to May 17, 2007 was primarily impacted by a permanent tax difference
related to the divestiture of a subsidiary; the effective tax rate for the period from May 18, 2007
to September 30, 2007 was primarily impacted by state income taxes, equity method investee income,
and the Internal Revenue Code Section 199 manufacturing deduction; and the effective tax rate for
the period from January 1, 2008 to September 30, 2008 was primarily impacted by state income
taxes, equity method investee income, income tax credits, the Internal Revenue Code Section 199
manufacturing deduction, and accrued interest expense related to unrecognized income tax benefits.
As of December 31, 2007 and September 30, 2008, the Company had unrecognized income tax benefits
(including interest) of approximately $10,287 and $10,843, respectively (of which approximately
$10,843, if recognized, would favorably impact the effective income tax rate). As of September 30,
2008, the gross amount of unrecognized tax benefits (excluding interest) has increased by $55. It
is expected that the unrecognized tax benefits will change in the next twelve months; however, the
Company does not expect the change to have a significant impact on the results of operations or the
financial position of the Company.
13. EARNINGS PER SHARE
The Company presents both basic and diluted earnings per share (EPS) on the face of the
condensed consolidated statements of operations. As provided by SFAS No. 128, Earnings per Share
(SFAS No. 128), basic EPS is calculated as income available to common stockholders divided by the
weighted average number of shares outstanding during the period. Diluted EPS is calculated using
the weighted average outstanding common shares as determined by the treasury stock method for
options.
EPS is presented only for periods subsequent to the Apollo acquisition. EPS is not presented
for periods prior to the Apollo Acquisition as the Company was a wholly owned subsidiary of
Xstrata. The table below presents the reconciliation of basic and diluted weighted average number
of shares outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the three |
|
For the three |
|
Period from |
|
For the nine |
|
|
months ended |
|
months ended |
|
May 18, 2007 |
|
months ended |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
to September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Net income (loss) |
|
|
6,332 |
|
|
|
(22,429 |
) |
|
|
6,681 |
|
|
|
(1,744 |
) |
|
|
|
Weighted average common shares : |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
21,613 |
|
|
|
21,750 |
|
|
|
21,597 |
|
|
|
21,711 |
|
Effect of dilutive securities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted |
|
|
21,613 |
|
|
|
21,750 |
|
|
|
21,597 |
|
|
|
21,711 |
|
|
|
|
Basic EPS |
|
$ |
0.29 |
|
|
$ |
(1.03 |
) |
|
$ |
0.31 |
|
|
$ |
(0.08 |
) |
|
|
|
Diluted EPS |
|
$ |
0.29 |
|
|
$ |
(1.03 |
) |
|
$ |
0.31 |
|
|
$ |
(0.08 |
) |
|
|
|
21
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
14. DERIVATIVE FINANCIAL INSTRUMENTS
The Company uses derivative instruments to mitigate the risks associated with fluctuations in
aluminum and natural gas prices and interest rates. SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities (SFAS No. 133),
requires companies to recognize all derivative instruments as either assets or liabilities at fair
value in the statement of financial position. In accordance with SFAS No. 133, the Company
designates fixed price aluminum swaps as cash flow hedges, thus the effective portion of such
derivatives is adjusted to fair value through other comprehensive
income (loss), with the
ineffective portion reported through earnings. Derivatives that do not qualify for hedge accounting
are adjusted to fair value through earnings in (gain) loss on derivative instruments and hedging
activities. As of September 30, 2008, all derivatives are held for purposes other than trading.
Cash flow hedges
Aluminum swaps fixed price
In order to reduce the commodity price risk in the upstream business, the Company has
implemented a hedging strategy for approximately 50% of forecasted aluminum shipments through
December 2012. These forward sale arrangements are at prices that we consider attractive relative
to historical levels and which management believes will stabilize the economic impact of
fluctuations in aluminum prices.
For derivative instruments that are designated and qualify as cash flow hedges, the effective
portion of any gain or loss on the derivative is reported as a component of accumulated other
comprehensive loss and reclassified into earnings in the same period or periods during which the
hedged transaction affects earnings. As of the nine months ended September 30, 2008, the pre-tax
amount of the effective portion of cash flow hedges recorded in accumulated other comprehensive
loss was $14,657. Gains and losses on the derivatives representing either hedge ineffectiveness or
hedge components excluded from the assessment of effectiveness are recognized in current earnings.
As of September 30, 2008, the Company had outstanding aluminum swap contracts that were
entered into to hedge aluminum shipments of approximately 1.2 billion pounds.
The following table summarizes our remaining fixed price aluminum hedges as of September 30, 2008:
|
|
|
|
|
|
|
|
|
|
|
Average hedged price |
|
|
|
|
per pound |
|
Pounds hedged annually |
|
|
$ |
|
(In thousands) |
|
|
|
2008 |
|
|
1.18 |
|
|
|
71,730 |
|
2009 |
|
|
1.09 |
|
|
|
289,070 |
|
2010 |
|
|
1.06 |
|
|
|
290,536 |
|
2011 |
|
|
1.20 |
|
|
|
290,955 |
|
2012 |
|
|
1.28 |
|
|
|
291,825 |
|
Derivatives not designated as hedging instruments under SFAS No. 133
Aluminum swaps variable price
The Company also enters into forward contracts with its customers to sell aluminum in the
future at fixed prices in the normal course of business. Because these contracts expose the Company
to market price fluctuations, the Company economically hedges this risk by entering into variable
price swap contracts with various brokers, typically for terms not greater than one year.
These contracts are not designated as hedging instruments under SFAS No. 133; therefore, any
gains or losses related to the change in fair value of these contracts are recorded in (gain) loss
on derivative instruments and hedging activities.
22
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Interest rate swaps
The Company has floating-rate debt which is subject to variations in interest rates. On
August 16, 2007, the Company entered into interest rate swap agreements to limit the Companys
exposure to floating interest rates for the periods from November 15, 2007 to November 15, 2011
with a notional amount of $500,000, which declines in increments over time beginning in May 2009 at
a 4.98% fixed interest rate.
The interest rate swap agreements were not designated as hedging instruments under SFAS
No. 133. Accordingly, any gains or losses resulting from changes in the fair value of the interest
rate swap contracts were recorded in (gain) loss on derivative instruments and hedging activities
in the consolidated statement of operations.
Natural gas swaps
Noranda purchases natural gas to meet its production requirements. These purchases expose Noranda
to the risk of higher prices. To offset changes in the Henry Hub Index Price of natural gas,
Noranda enters into financial swaps, by purchasing the fixed forward price for the Henry Hub Index
and simultaneously entering into an agreement to sell the actual Henry Hub Index Price. At September
30, 2008, the Company entered into fixed-price swap contracts as an economic hedge for the
following volumes of natural gas purchases:
|
|
|
|
|
|
|
|
|
|
|
Average Price Per million |
|
|
|
|
BTU |
|
|
Year |
|
$ |
|
Notional amount million BTUs |
2008 |
|
|
9.02 |
|
|
|
1,640,431 |
|
2009 |
|
|
9.29 |
|
|
|
4,471,872 |
|
2010 |
|
|
9.33 |
|
|
|
3,011,988 |
|
2011 |
|
|
9.31 |
|
|
|
2,019,000 |
|
2012 |
|
|
9.06 |
|
|
|
2,022,996 |
|
These contracts were not designated as hedges for accounting purposes. Accordingly, any gains or
losses resulting from changes in the fair value of the gas swap contracts were recorded in (gain)
loss on derivative instruments and hedging activities in the consolidated statement of operations.
The following table presents the fair values and carrying values of the Companys derivative
instruments outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2007 |
|
September 30, 2008 |
|
|
Carrying |
|
Fair |
|
Carrying |
|
Fair |
|
|
value |
|
value |
|
value |
|
value |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Aluminum swaps fixed price |
|
|
(33,000 |
) |
|
|
(33,000 |
) |
|
|
(63,649 |
) |
|
|
(63,649 |
) |
Aluminum swaps variable price |
|
|
(5,208 |
) |
|
|
(5,208 |
) |
|
|
(4,506 |
) |
|
|
(4,506 |
) |
Interest rate swaps |
|
|
(11,704 |
) |
|
|
(11,704 |
) |
|
|
(13,749 |
) |
|
|
(13,749 |
) |
Natural gas swaps |
|
|
|
|
|
|
|
|
|
|
(12,831 |
) |
|
|
(12,831 |
) |
|
|
|
Total |
|
|
(49,912 |
) |
|
|
(49,912 |
) |
|
|
(94,735 |
) |
|
|
(94,735 |
) |
|
|
|
The carrying values of the forward contracts and interest rate swaps are presented in the balance
sheets as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
|
|
Current derivative assets |
|
|
21,163 |
|
|
|
374 |
|
Current derivative liabilities |
|
|
(5,077 |
) |
|
|
(16,800 |
) |
Non-current derivative liabilities |
|
|
(65,998 |
) |
|
|
(78,309 |
) |
|
|
|
Net liability recorded |
|
|
(49,912 |
) |
|
|
(94,735 |
) |
|
|
|
The September 30, 2008 current derivative liabilities balance is net of a $6,250 broker margin
call asset.
23
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The Company recorded (gains) losses for the change in the fair value of derivative instruments
that do not qualify for hedge accounting treatment, as well as the ineffectiveness of derivatives
that do qualify for hedge accounting treatment of:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives qualified as |
|
Derivatives not |
|
|
|
|
hedges |
|
qualified as hedges |
|
|
|
|
Amount |
|
|
|
|
|
|
|
|
reclassified |
|
Hedge |
|
Hedge |
|
|
|
|
from AOCI |
|
Ineffectiveness |
|
Ineffectiveness |
|
Total |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Quarter to date |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30, 2007 (Successor) |
|
|
|
|
|
|
|
|
|
|
(6,765 |
) |
|
|
(6,765 |
) |
Three months ended September 30, 2008 (Successor) |
|
|
21,887 |
|
|
|
(1,714 |
) |
|
|
25,323 |
|
|
|
45,496 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year to date |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Period from January 1, 2007 through May 17, 2007 (Predecessor) |
|
|
|
|
|
|
|
|
|
|
56,467 |
|
|
|
56,467 |
|
Period from May 18, 2007 through September 30, 2007
(Successor) |
|
|
|
|
|
|
|
|
|
|
(6,882 |
) |
|
|
(6,882 |
) |
Nine months ended September 30, 2008 (Successor) |
|
|
45,057 |
|
|
|
(4,138 |
) |
|
|
9,578 |
|
|
|
50,497 |
|
Based on the aluminum price curves at September 30, 2008, the Company expects to reclassify
a gain of $3,472 from accumulated other comprehensive loss into earnings during the remainder
of 2008, and to receive cash settlement payments totaling
approximately $5,784.
The Company recorded the following net cash settlement receipts (payments) related to derivative
instruments during the following periods:
|
|
|
|
|
|
|
|
|
|
|
For the three |
|
For the nine |
|
|
months ended |
|
months ended |
|
|
September 30, 2008 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
|
|
Aluminum swaps fixed price |
|
|
(10,731 |
) |
|
|
(18,930 |
) |
Aluminum swaps variable price |
|
|
869 |
|
|
|
5,777 |
|
Interest rate swaps |
|
|
|
|
|
|
(606 |
) |
Natural gas swaps |
|
|
(322 |
) |
|
|
(322 |
) |
|
|
|
Total |
|
|
(10,184 |
) |
|
|
(14,081 |
) |
|
|
|
In the nine months ended September 30, 2007 there were cash settlements of $2,261 received by the
Company for fixed price aluminum swaps.
24
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
15. FAIR VALUE MEASUREMENTS
As discussed in Note 1, effective January 1, 2008, the Company adopted portions of SFAS
No. 157, which establishes a framework for measuring fair value under GAAP and requires enhanced
disclosures about assets and liabilities measured at fair value. SFAS No. 157 does not expand the
application of fair value accounting to any new circumstances.
The effect of adopting SFAS No. 157 was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value before |
|
|
|
|
|
Fair value after |
|
|
application of |
|
|
|
|
|
application of |
|
|
SFAS No. 157 |
|
Adjustments |
|
SFAS No. 157 |
|
|
$ |
|
$ |
|
$ |
|
|
|
As of January 1, 2008: |
|
|
|
|
|
|
|
|
|
|
|
|
Net derivative liabilities |
|
|
49,912 |
|
|
|
(4,300 |
) |
|
|
45,612 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of September 30, 2008: |
|
|
|
|
|
|
|
|
|
|
|
|
Net derivative liabilities |
|
|
100,868 |
|
|
|
(6,133 |
) |
|
|
94,735 |
|
Unrecognized loss on derivatives, pre-tax |
|
|
15,098 |
|
|
|
(441 |
) |
|
|
14,657 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30, 2008: |
|
|
|
|
|
|
|
|
|
|
|
|
(Gain) loss on derivatives |
|
|
47,108 |
|
|
|
(1,612 |
) |
|
|
45,496 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine months ended September 30, 2008: |
|
|
|
|
|
|
|
|
|
|
|
|
excluding effect as of January 1, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
(Gain) loss on derivatives |
|
|
60,489 |
|
|
|
(5,692 |
) |
|
|
54,797 |
|
As defined in SFAS No. 157, fair value is the price that would be received to sell an asset or
paid to transfer a liability in an orderly transaction between market participants at the
measurement date (exit price). The Company incorporates assumptions that market participants would
use in pricing the asset or liability, and utilizes market data to the maximum extent possible. In
accordance with SFAS No. 157, fair value incorporates nonperformance risk (i.e., the risk that an
obligation will not be fulfilled). In measuring fair value, the Company reflects the impact of its
own credit risk on its liabilities, as well as any collateral. The Company also considers the
credit standing of its counterparties in measuring the fair value of its assets.
SFAS No. 157 outlines three valuation techniques to measure fair value (i.e., the market
approach, the income approach, and the cost approach). The Company determined that the income
approach provides the best indication of fair value for its assets and liabilities given the nature
of the Companys financial instruments and the reliability of the inputs used in arriving at fair
value.
Under SFAS No. 157, the inputs used in applying valuation techniques include assumptions that
market participants would use in pricing the asset or liability (e.g., assumptions about risk).
Inputs may be observable or unobservable. The Company uses observable inputs in its valuation
techniques, and classifies those inputs in accordance with the fair value hierarchy set out in SFAS
No. 157 which prioritizes those inputs.
The fair value hierarchy gives the highest priority to unadjusted quoted prices in active
markets for identical assets or liabilities (level 1 measurement) and the lowest priority to
unobservable inputs (level 3 measurement). More specifically, the three levels of the fair value
hierarchy defined by SFAS No. 157 are as follows:
Level 1 inputs Unadjusted quoted prices in active markets for identical assets or liabilities
that the Company has access as of the reporting date. Active markets are those in which
transactions for the asset or liability occur in sufficient frequency and volume to provide
pricing information on an ongoing basis. Fair value measurements that may fall into Level 1
include exchange-traded derivatives or listed equities.
Level 2 inputs Inputs other than quoted prices included in level 1, which are either directly
or indirectly observable as of the reporting date. A Level 2 input must be observable for
substantially the full term of the asset or liability. Fair value measurements that may fall
into Level 2 could include financial instruments with observable inputs such as interest rates
or yield curves.
Level 3 inputs Unobservable inputs that reflect the Companys own assumptions about the
assumptions market participants would use in pricing the asset or liability. Fair value
measurements that may be classified as Level 3 could, for example, be determined from a
Companys internally developed model that results in managements best estimate of fair value.
Fair value
measurements that may fall into Level 3 could include certain structured derivatives or
financial products that are specifically tailored to a customers needs.
25
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
As of September 30, 2008, fair values for all instruments within the scope of SFAS No. 157
were classified as Level 2. Those fair values are primarily measured using industry standard models
that incorporate inputs including: quoted forward prices for commodities, interest rates, and
current market prices for those assets and liabilities. Substantially all of the inputs are
observable, as defined in SFAS No. 157, throughout the full term of the instrument.
As required by SFAS No. 157, financial assets and liabilities are classified based on the
lowest level of input that is significant to the fair value measurement in its entirety. The
Companys assessment of the significance of a particular input to the fair value measurement
requires judgment, and may affect the fair value of assets and liabilities and their placement
within the fair value hierarchy.
16. COMMITMENTS AND CONTINGENCIES
Legal contingencies
The Company is a party to legal proceedings incidental to its business. In the opinion of
management, the ultimate liability, if any, with respect to these actions will not materially
affect the operating results or the financial position of the Company.
Guarantees
In connection with the 2005 disposal of American Racing Equipment, Inc. (ARE), the Company
guaranteed certain outstanding leases for the automotive wheel facilities located in Rancho
Dominguez, Mexico. The leases have various expiration dates that extend through December 2011.
During March 2008, the Company received confirmation releasing the guarantee obligation on one of
the properties, resulting in a reduction of the remaining maximum future lease obligation. The
remaining maximum future payments under these lease obligations as of December 31, 2007 and
September 30, 2008 totaled approximately $6,952 and $2,964 respectively. The Company has concluded
that it is not probable that it will be required to make payments pursuant to these guarantees, and
has not recorded a liability for these guarantees as AREs purchaser shall indemnify the Company
for all losses associated with the guarantees.
17. INVESTMENTS IN AFFILIATES
The Company holds 50% interests in a Gramercy, Louisiana refinery and in St. Ann Bauxite Ltd,
a Jamaican bauxite mining partnership.
The excess of the carrying value of the investments over the amounts of underlying equity in
net assets totaled $124,495 at December 31, 2007 and $118,879 at September 30, 2008. This excess is
being amortized on a straight-line basis over a 20 year period for each affiliate. Amortization
expense in equity in net income of investment affiliates is as follows:
|
|
|
|
|
|
|
$ |
Quarter to date |
|
|
|
|
Three months ended September 30, 2007 (Successor) |
|
|
2,547 |
|
Three months ended September 30, 2008 (Successor) |
|
|
1,872 |
|
|
|
|
|
|
|
|
$ |
Year to date |
|
|
|
|
Period from January 1, 2007 through May 17, 2007 (Predecessor) |
|
|
2,445 |
|
Period from May 18, 2007 through September 30, 2007 (Successor) |
|
|
3,958 |
|
Nine months ended September 30, 2008 (Successor) |
|
|
5,616 |
|
26
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Summarized financial information for the joint ventures (as recorded in their respective
financial statements, at full value, excluding the amortization of the excess carrying values of
the Companys investments over the underlying equity in net assets of the affiliates), is as
follows:
Summarized balance sheet information is as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Current assets |
|
|
151,133 |
|
|
|
169,155 |
|
Non-current assets |
|
|
92,073 |
|
|
|
108,776 |
|
|
|
|
Total assets |
|
|
243,206 |
|
|
|
277,931 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
|
78,007 |
|
|
|
94,328 |
|
Non-current liabilities |
|
|
16,441 |
|
|
|
14,780 |
|
|
|
|
Total liabilities |
|
|
94,448 |
|
|
|
109,108 |
|
|
|
|
Equity |
|
|
148,758 |
|
|
|
168,823 |
|
|
|
|
Total liabilities and equity |
|
|
243,206 |
|
|
|
277,931 |
|
|
|
|
Summarized income statement information is as follows:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
Successor |
|
|
For the three |
|
For the three |
|
|
months ended |
|
months ended |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
|
|
Net sales (1) |
|
|
119,543 |
|
|
|
137,054 |
|
Gross profit |
|
|
10,498 |
|
|
|
4,738 |
|
Net income |
|
|
7,203 |
|
|
|
1,549 |
|
|
|
|
(1) |
|
Net sales include sales to related parties, which include alumina sales to the Company and
its joint venture partner, and bauxite sales to Gramercy: |
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
Successor |
|
|
For the three |
|
For the three |
|
|
months ended |
|
months ended |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
|
|
Company and joint venture partner |
|
|
80,758 |
|
|
|
93,637 |
|
Third party sales |
|
|
38,785 |
|
|
|
43,417 |
|
|
|
|
|
|
|
|
|
|
|
|
|
119,543 |
|
|
|
137,054 |
|
|
|
|
|
|
|
|
|
|
27
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
For the nine |
|
|
January 1, 2007 |
|
|
May 18, 2007 |
|
months |
|
|
through |
|
|
through |
|
ended |
|
|
May 17, 2007 |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
Net sales (1) |
|
|
181,854 |
|
|
|
|
176,915 |
|
|
|
403,491 |
|
Gross profit |
|
|
16,435 |
|
|
|
|
14,581 |
|
|
|
26,552 |
|
Net income |
|
|
13,960 |
|
|
|
|
12,984 |
|
|
|
20,065 |
|
|
|
|
(1) |
|
Net sales include sales to related parties, which include alumina sales to the Company and
its joint venture partner, and bauxite sales to Gramercy: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
Successor |
|
Successor |
|
|
Period from |
|
Period from |
|
For the nine |
|
|
January 1, 2007 |
|
May 18, 2007 |
|
months |
|
|
through |
|
through |
|
ended |
|
|
May 17, 2007 |
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
$ |
|
|
|
Company and joint venture partners |
|
|
122,242 |
|
|
|
118,733 |
|
|
|
281,231 |
|
Third party sales |
|
|
59,612 |
|
|
|
58,182 |
|
|
|
122,260 |
|
|
|
|
|
|
|
181,854 |
|
|
|
176,915 |
|
|
|
403,491 |
|
|
|
|
In February 2007, St. Ann Bauxite Ltd. (St. Ann), received a transfer of income tax credits from
its previous owner, Kaiser Aluminum (Kaiser), in settlement of a dispute regarding the existence
of a postretirement healthcare plan. St. Ann valued these transferred tax credits at zero because
of uncertainty related to the Jamaican taxing authorities approving the transfer as well and the
timing and amount of the income tax credits. As part of allocating fair value within St. Ann
purchase price allocation from the Apollo Acquisition in May 2007, the Company valued the tax
uncertainty associated with the income tax credits received from Kaiser at zero. In June 2008, St.
Ann, reached agreement with the Department of Revenue in Jamaica regarding the timing and amount of
the income tax credits. The agreement resolved the tax uncertainty and resulted in a $5,280
reduction of St. Anns provision and increase to its net income. The Company recorded a $2,640
adjustment to increase equity in net income of investments in affiliates. The Company considered
this adjustment to be the settlement of a tax uncertainty existing at the date of the Apollo
acquisition. However applicable U.S. GAAP provides this amount to be included in equity in net
income of investment in affiliates, because there were no equity method intangible assets
(including goodwill).
28
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
18. SEGMENTS
The following tables summarize the operating results and assets of the Companys reportable
segments:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
Successor |
|
|
For the three |
|
For the three |
|
|
months ended |
|
months ended |
|
|
September 30, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Sales to external customers (1) |
|
|
|
|
|
|
|
|
Upstream |
|
|
177,305 |
|
|
|
182,548 |
|
Downstream |
|
|
200,284 |
|
|
|
174,862 |
|
|
|
|
Total revenues from external customers |
|
|
377,589 |
|
|
|
357,410 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) Segment revenues exclude the following intersegment transfers |
|
|
|
|
|
|
|
|
Upstream |
|
|
5,815 |
|
|
|
27,427 |
|
Downstream |
|
|
|
|
|
|
|
|
|
|
|
Total intersegment transfers |
|
|
5,815 |
|
|
|
27,427 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment cost of goods sold |
|
|
|
|
|
|
|
|
Upstream |
|
|
145,398 |
|
|
|
142,076 |
|
Downstream |
|
|
191,956 |
|
|
|
170,830 |
|
|
|
|
Total cost of goods sold |
|
|
337,354 |
|
|
|
312,906 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment operating income |
|
|
|
|
|
|
|
|
Upstream |
|
|
25,655 |
|
|
|
29,695 |
|
Downstream |
|
|
4,294 |
|
|
|
2,395 |
|
|
|
|
Total operating income |
|
|
29,949 |
|
|
|
32,090 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
27,417 |
|
|
|
19,816 |
|
(Gain) loss on derivative instruments and hedging activities |
|
|
(6,765 |
) |
|
|
45,496 |
|
Equity in net (income) loss of investments in affiliates |
|
|
(1,055 |
) |
|
|
1,652 |
|
|
|
|
Consolidated income (loss) before income taxes |
|
|
10,352 |
|
|
|
(34,874 |
) |
|
|
|
29
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
For the |
|
|
January 1, 2007 |
|
|
May 18, 2007 |
|
nine months |
|
|
through |
|
|
through |
|
ended |
|
|
May 17, 2007 |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
Sales to external customers (1) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
275,157 |
|
|
|
|
271,549 |
|
|
|
522,823 |
|
Downstream |
|
|
252,509 |
|
|
|
|
296,675 |
|
|
|
482,083 |
|
|
|
|
|
|
|
Total revenues from external customers |
|
|
527,666 |
|
|
|
|
568,224 |
|
|
|
1,004,906 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) Segment revenues are net of the following intersegment transfers |
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
16,932 |
|
|
|
|
6,448 |
|
|
|
80,937 |
|
Downstream |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total intersegment transfers |
|
|
16,932 |
|
|
|
|
6,448 |
|
|
|
80,937 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment costs of goods sold |
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
186,578 |
|
|
|
|
214,810 |
|
|
|
374,045 |
|
Downstream |
|
|
237,927 |
|
|
|
|
291,545 |
|
|
|
472,778 |
|
|
|
|
|
|
|
Total cost of goods sold |
|
|
424,505 |
|
|
|
|
506,355 |
|
|
|
846,823 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment operating income |
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
78,194 |
|
|
|
|
41,286 |
|
|
|
107,973 |
|
Downstream |
|
|
8,151 |
|
|
|
|
1,779 |
|
|
|
1,010 |
|
|
|
|
|
|
|
Total operating income |
|
|
86,345 |
|
|
|
|
43,065 |
|
|
|
108,983 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
6,235 |
|
|
|
|
41,730 |
|
|
|
66,245 |
|
Loss (gain) on derivative instruments and hedging activities, net |
|
|
56,467 |
|
|
|
|
(6,882 |
) |
|
|
50,497 |
|
Equity in net income of investments in affiliates |
|
|
(4,269 |
) |
|
|
|
(2,703 |
) |
|
|
(3,862 |
) |
|
|
|
|
|
|
Consolidated
income (loss) before income taxes |
|
|
27,912 |
|
|
|
|
10,920 |
|
|
|
(3,897 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
September 30, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Segment assets |
|
|
|
|
|
|
|
|
Upstream, including goodwill of $124,853
and $140,430 at December 31, 2007 and
September 30, 2008, respectively |
|
|
1,046,013 |
|
|
|
1,103,842 |
|
Downstream, including goodwill of $131,269
and $130,805 at December 31, 2007 and
September 30, 2008, respectively |
|
|
604,531 |
|
|
|
696,841 |
|
|
|
|
Total assets |
|
|
1,650,544 |
|
|
|
1,800,683 |
|
|
|
|
30
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
19. REVISION OF PREVIOUSLY REPORTED AMOUNTS
The Company has adjusted the financial statements as previously issued for the period from May 18,
2007 to September 30, 2007 and for the three months ended September 30, 2007 to reflect the
following items consistent with adjustments recorded in the Companys December 31, 2007 financial
statements:
|
|
|
recognize revenue related to bill and hold transactions when the product was
shipped; |
|
|
|
|
present revenue and cost of sales related to brokered metal sales previously
reported on a net basis at their gross amounts; and |
|
|
|
|
record other previously unadjusted differences. |
In addition to the aforementioned adjustments, the Company also has reclassified certain expenses
from cost of sales to selling, general and administrative expenses.
Revenue related to bill and hold transactions
As disclosed in the notes to the December 31, 2007 financial statements, the Company concluded
previously reported revenue on bill and hold transactions should not have been recorded because the
Company had not met all the revenue recognition criteria necessary to record revenue on such
transactions. Accordingly, the Company adjusted its consolidated statements of operations for the
period from May 18, 2007 to September 30, 2007 and for the three months ended September 30, 2007 and
cash flows for the period from May 18, 2007 to September 30, 2007.
Revenue related to brokered metal sales previously reported on a net basis
During 2007, the Company was obligated to purchase fixed quantities of metal under the terms of its
forward contracts. The Company determined that certain quantities purchased under these contracts
were not required to meet production and transferred title to these raw materials (brokered metal
sales) to third party buyers. These transactions previously were reported on a net basis. In
preparing its annual 2007 financial statements, the Company concluded that EITF 99-19 Reporting
Revenue Gross as a principal versus Net as an Agent requires such transactions to be recorded on a
gross basis. The Company recorded adjustments to its consolidated statements of operations for the
period from May 18, 2007 to September 30, 2007 and for the three months ended September 30, 2007,
and cash flows for the period from May 18, 2007 to September 30, 2007.
Other
The Company adjusted its consolidated statements of operations for the period from May 18, 2007 to
September 30, 2007 and for the three months ended September 30, 2007, and cash flows for the period
from May 18, 2007 to September 30, 2007 for the impact of certain previously unadjusted differences
which relate primarily to revenue recognition for sales with FOB destination shipping terms.
Reclassification
The Company reclassified certain amounts previously reported as cost of sales to selling, general
and administrative expenses. The reclassified items principally included salary and benefits of
division corporate, accounting, marketing and information technology personnel, as well as other
division administrative costs such as professional fees and rent costs. The reclassified expenses
were treated as period costs (they were not included in inventory cost pools); however, for
financial statement presentation purposes they were classified as cost of sales because they were
associated with the Companys operating divisions. The reclassifications did not impact any
subtotals, such as operating income, income before income tax, or net income.
31
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The following tables summarize the impact of the aforementioned restatements and reclassifications:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
Three months |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months |
|
|
ended |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ended |
|
|
September 30, |
|
Bill and |
|
Brokered |
|
|
|
|
|
|
|
|
|
September 30, |
|
|
2007 |
|
Hold |
|
Metal Sales |
|
Other |
|
Reclassification |
|
2007 Restated |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Sales |
|
|
359,575 |
|
|
|
(3,791 |
) |
|
|
20,691 |
|
|
|
1,114 |
|
|
|
|
|
|
|
377,589 |
|
Operating costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
329,540 |
|
|
|
(4,595 |
) |
|
|
20,691 |
|
|
|
(1,355 |
) |
|
|
(6,927 |
) |
|
|
337,354 |
|
Selling, general, and
administrative expenses |
|
|
3,316 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,927 |
|
|
|
10,243 |
|
Other recoveries, net |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
43 |
|
|
|
|
|
|
|
43 |
|
|
|
|
|
|
|
332,856 |
|
|
|
(4,595 |
) |
|
|
20,691 |
|
|
|
(1,312 |
) |
|
|
|
|
|
|
347,640 |
|
|
|
|
Operating income |
|
|
26,719 |
|
|
|
804 |
|
|
|
|
|
|
|
2,426 |
|
|
|
|
|
|
|
29,949 |
|
|
|
|
Other expense (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense (income), net: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third-party |
|
|
27,403 |
|
|
|
|
|
|
|
|
|
|
|
14 |
|
|
|
|
|
|
|
27,417 |
|
Loss (gain) on derivative
instruments and hedging
activities |
|
|
(4,641 |
) |
|
|
|
|
|
|
|
|
|
|
(2,124 |
) |
|
|
|
|
|
|
(6,765 |
) |
Equity in net income of
investments in affiliates |
|
|
(1,055 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,055 |
) |
|
|
|
|
|
|
21,707 |
|
|
|
|
|
|
|
|
|
|
|
(2,110 |
) |
|
|
|
|
|
|
19,597 |
|
|
|
|
Income before income taxes |
|
|
5,012 |
|
|
|
804 |
|
|
|
|
|
|
|
4,536 |
|
|
|
|
|
|
|
10,352 |
|
Income tax expense |
|
|
2,762 |
|
|
|
310 |
|
|
|
|
|
|
|
948 |
|
|
|
|
|
|
|
4,020 |
|
|
|
|
Net income for the period |
|
|
2,250 |
|
|
|
494 |
|
|
|
|
|
|
|
3,588 |
|
|
|
|
|
|
|
6,332 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
Period from |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Period from May |
|
|
May 18, 2007 to |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
18, 2007 to |
|
|
September 30, |
|
Bill and |
|
Brokered |
|
|
|
|
|
|
|
|
|
September 30, |
|
|
2007 |
|
Hold |
|
Metal Sales |
|
Other |
|
Reclassification |
|
2007 Restated |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Sales |
|
|
547,471 |
|
|
|
(9,125 |
) |
|
|
28,695 |
|
|
|
1,183 |
|
|
|
|
|
|
|
568,224 |
|
Operating costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
494,866 |
|
|
|
(10,274 |
) |
|
|
28,695 |
|
|
|
3,191 |
|
|
|
(10,123 |
) |
|
|
506,355 |
|
Selling, general, and
administrative expenses |
|
|
8,642 |
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
10,123 |
|
|
|
18,767 |
|
Other recoveries, net |
|
|
(6 |
) |
|
|
|
|
|
|
|
|
|
|
43 |
|
|
|
|
|
|
|
37 |
|
|
|
|
|
|
|
503,502 |
|
|
|
(10,274 |
) |
|
|
28,695 |
|
|
|
3,236 |
|
|
|
|
|
|
|
525,159 |
|
|
|
|
Operating income |
|
|
43,969 |
|
|
|
1,149 |
|
|
|
|
|
|
|
(2,053 |
) |
|
|
|
|
|
|
43,065 |
|
|
|
|
Other expense (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense (income), net: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third-party |
|
|
41,730 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
41,730 |
|
Loss (gain) on derivative
instruments and hedging
activities |
|
|
(5,230 |
) |
|
|
|
|
|
|
|
|
|
|
(1,652 |
) |
|
|
|
|
|
|
(6,882 |
) |
Equity in net income of
investments in affiliates |
|
|
(2,703 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,703 |
) |
|
|
|
|
|
|
33,797 |
|
|
|
|
|
|
|
|
|
|
|
(1,652 |
) |
|
|
|
|
|
|
32,145 |
|
|
|
|
(Loss) income before income taxes |
|
|
10,172 |
|
|
|
1,149 |
|
|
|
|
|
|
|
(401 |
) |
|
|
|
|
|
|
10,920 |
|
Income tax (benefit) expense |
|
|
4,959 |
|
|
|
443 |
|
|
|
|
|
|
|
(1,163 |
) |
|
|
|
|
|
|
4,239 |
|
|
|
|
Net income for the period |
|
|
5,213 |
|
|
|
706 |
|
|
|
|
|
|
|
762 |
|
|
|
|
|
|
|
6,681 |
|
|
|
|
32
Item 2. Managements Discussion and Analysis of Financial Condition and Results of
Operations
Overview
Noranda Aluminum Holding Corporation is a private company controlled by affiliates of Apollo
Management, L.P. (Apollo). Unless otherwise specified or unless the context otherwise requires,
references to (i) Noranda HoldingCo or HoldCo refer only to Noranda Aluminum Holding
Corporation, excluding its subsidiaries; (ii) Noranda AcquisitionCo or AcquisitionCo refer only
to Noranda Aluminum Acquisition Corporation, the wholly owned direct subsidiary of Noranda
HoldingCo, excluding its subsidiaries; and (iii) the Company, Noranda, we, us and our
refer collectively to Noranda Aluminum Holding Corporation and its subsidiaries after giving effect
to the consummation of the Transactions (as defined below).
We are a leading North American vertically integrated producer of value-added primary aluminum
products and high quality rolled aluminum coils. We have two integrated businesses: our primary
metals business, or upstream business, and our rolling mills, or downstream business. Our upstream
business currently produces approximately 571 million pounds (259,000 metric tons) of primary
aluminum annually, accounting for approximately 10% of total United States primary aluminum
production. Our downstream business, consisting of four rolling mill facilities with a combined
annual production capacity of approximately 495 million pounds, is one of the largest aluminum foil
producers in North America. The upstream and downstream businesses constitute our two reportable
segments as defined by the Statement of Financial Accounting Standards, or SFAS, No. 131,
Disclosure about Segments of an Enterprise and Related Information.
The financial information from January 1, 2007 to May 17, 2007 reflects Noranda Aluminum, Inc.,
prior to the Apollo Acquisition, and is referred to as Predecessor. The financial information as
of December 31, 2007 and as of September 30, 2008, for the periods from May 18, 2007 to
September 30, 2007 and July 1, 2007 to September 30, 2007, and for the three and nine month periods
ended September 30, 2008 reflect the impact of the purchase allocation of the Apollo Acquisition,
and is referred to as Successor. As a result, the condensed consolidated financial statements of
the Predecessor and Successor periods are not comparable.
On April 10, 2007, Noranda AcquisitionCo entered into a Stock Purchase Agreement with Noranda
Finance, Inc. (subsequently renamed Noranda Intermediate), an indirect wholly owned subsidiary of
Xstrata plc (together with its subsidiaries, Xstrata), and Xstrata (Schweiz) A.G., a direct
wholly owned subsidiary of Xstrata, pursuant to which it agreed to purchase all of the outstanding
shares of Noranda Intermediate, which together with its subsidiaries constituted the Noranda
aluminum business of Xstrata. The acquisition was completed on May 18, 2007 (the Apollo
Acquisition). Noranda and Noranda AcquisitionCo had no assets or operations prior to the
acquisition of Noranda Intermediate on May 18, 2007.
Noranda HoldingCo and Noranda AcquisitionCo were formed on March 27, 2007, by investment funds
affiliated with Apollo, solely for the purpose of completing the Apollo Acquisition. In connection
with the Apollo Acquisition, Noranda AcquisitionCo incurred $1,010.0 million of debt (the
Financing), consisting of $510.0 million of senior floating rate notes due 2015 (the
AcquisitionCo Notes) and senior secured credit facilities of up to $750.0 million, comprised of:
(i) a $500.0 million term B loan facility and (ii) a $250.0 million revolving credit facility,
which was undrawn as of the Apollo Acquisition date. The senior secured credit facilities are
guaranteed by Noranda HoldingCo and all of Noranda AcquisitionCos existing and future wholly owned
U.S. subsidiaries. The AcquisitionCo Notes are guaranteed by Noranda HoldingCo and all of Noranda
AcquisitionCos existing and future wholly owned U.S. subsidiaries. As part of the acquisition,
affiliates of Apollo contributed $214.2 million of equity to Noranda HoldingCo. Subsequent to the
Apollo Acquisition, certain members of our management contributed $1.9 million in cash through the
purchase of common shares of Noranda HoldingCo.
As used in this report, the term Transactions means, collectively, the Apollo Acquisition and the
Financing. Noranda HoldingCo has no material assets, obligations, employees or operations other
than the stock of Noranda AcquisitionCo and those resulting from the Transactions and issuance of
senior floating rates notes with an aggregate principal amount of $220.0 million due 2014 on
June 7, 2007 (the HoldCo Notes). The HoldCo Notes were issued to fund a cash dividend to the
Companys shareholders (the Special Dividend).
During late third quarter of 2008, market events affecting the global economy gave rise to material
trends which we believe will negatively impact our operating results for the three months ending
December 31, 2008. Such trends include a rapid decline in aluminum prices and increased interest
cost associated with additional borrowings under the senior secured credit facility. See pages
41-43 for further discussion regarding these trends.
The Company is managing through this volatility in the business cycle by aggressively evaluating
every aspect of our business to reduce costs, while operating to achieve optimal results. Through
the continued implementation of its CORE (Cost-Out, Reliability and
Effectiveness) program, management seeks to reduce costs and improve productivity to build
the foundation for sustainable results. We anticipate from time-to-time incurring restructuring
charges or other significant period costs related to implementation of the CORE program.
33
Forward-looking Statements
This report contains forward-looking statements which involve risks and uncertainties. You can
identify forward-looking statements because they contain words such as believes, expects,
may, should, seeks, approximately, intends, plans, estimates, or anticipates or
similar expressions that relate to our strategy, plans or intentions. All statements we make
relating to our estimated and projected earnings, margins, costs, expenditures, cash flows, growth
rates and financial results or to our expectations regarding future industry trends are
forward-looking statements. In addition, we, through our senior management, from time to time make
forward-looking public statements concerning our expected future operations and performance and
other developments. These forward-looking statements are subject to risks and uncertainties that
may change at any time, and, therefore, our actual results may differ materially from those that we
expected. We derive many of our forward-looking statements from our operating budgets and
forecasts, which are based upon many detailed assumptions. While we believe that our assumptions
are reasonable, we caution that it is very difficult to predict the impact of known factors, and it
is impossible for us to anticipate all factors that could affect our actual results. All
forward-looking statements are based upon information available to us on the date of this report.
Important factors that could cause actual results to differ materially from our expectations, which
we refer to as cautionary statements, are disclosed under Risk Factors included in the Companys
Registration Statement on Form S-1, as amended, filed on July 17, 2008, including, without
limitation, in conjunction with the forward-looking statements included in this report. All
forward-looking information in this report and subsequent written and oral forward-looking
statements attributable to us, or persons acting on our behalf, are expressly qualified in their
entirety by the cautionary statements. Some of the factors that we believe could affect our results
include:
|
|
|
our substantial indebtedness described in this report, and the possibility that we
may incur more indebtedness; |
|
|
|
|
restrictive covenants in our indebtedness that may adversely affect our operational
flexibility; |
|
|
|
|
repayment of our debt is dependent on cash flow generated by our subsidiaries; |
|
|
|
|
the cyclical nature of the aluminum industry and fluctuating commodity prices,
which cause variability in our earnings and cash flows; |
|
|
|
|
a downturn in general economic conditions, including changes in interest rates, as
well as a downturn in the end-use markets for certain of our products; |
|
|
|
|
losses caused by disruptions in the supply of electrical power; |
|
|
|
|
fluctuations in the relative cost of certain raw materials and energy compared to
the price of primary aluminum and aluminum rolled products; |
|
|
|
|
the effectiveness of our hedging strategies in reducing the variability of our cash
flows; |
|
|
|
|
unexpected issues arising in connection with our joint ventures; |
|
|
|
|
the effects of competition in our business lines; |
|
|
|
|
the relative appeal of aluminum compared with alternative materials; |
|
|
|
|
our ability to retain customers, a substantial number of which do not have
long-term contractual arrangements with us; |
|
|
|
|
our ability to fulfill our businesss substantial capital investment needs; |
|
|
|
|
the cost of compliance with and liabilities under environmental, safety, production
and product regulations; |
|
|
|
|
natural disasters and other unplanned business interruptions; |
|
|
|
|
labor relations (i.e., disruptions, strikes or work stoppages) and labor costs,
including at St. Ann, where we are currently negotiating new labor contracts; |
|
|
|
|
unexpected issues arising in connection with our operations outside of the United
States; |
|
|
|
|
our ability to retain key management personnel; |
|
|
|
|
our expectations with respect to our acquisition activity, or difficulties
encountered in connection with acquisitions, dispositions or similar transactions; |
|
|
|
|
the ability of our insurance to cover fully our potential exposures; and |
|
|
|
|
our lack of history as an independent company or financial statements that reflect
operation as an independent company. |
34
We caution you that the foregoing list of important factors may not contain all of the material
factors that are important to you. In addition, in light of these risks and uncertainties, the
matters referred to in the forward-looking statements contained in this report may not in fact
occur. Accordingly, investors should not place undue reliance on those statements. We undertake no
obligation to publicly update or revise any forward-looking statement as a result of new
information, future events or otherwise, except as otherwise required by law.
35
Reconciliation of Net Income (Loss) between Noranda AcquisitionCo and Noranda HoldingCo
Noranda HoldingCo was formed on March 27, 2007, and its principal asset is its wholly owned
subsidiary, Noranda AcquisitionCo, which was also formed on March 27, 2007 for the purpose of
acquiring Noranda Intermediate Holding Corporation. The following table reconciles the results of
operations of Noranda HoldingCo and Noranda AcquisitionCo:
|
|
|
|
|
|
|
|
|
|
|
For the three |
|
For the three |
|
|
months ended |
|
months ended |
(in millions) |
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
|
|
|
|
Consolidated net (loss) income of Noranda AcquisitionCo |
|
|
21.6 |
|
|
|
(19.1 |
) |
HoldCo interest expense |
|
|
(21.9 |
) |
|
|
(4.9 |
) |
HoldCo director and other fees |
|
|
(2.1 |
) |
|
|
(0.2 |
) |
HoldCo tax effects |
|
|
8.7 |
|
|
|
1.8 |
|
|
|
|
Consolidated net income (loss) of Noranda HoldingCo. |
|
|
6.3 |
|
|
|
(22.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
Successor |
|
Successor |
|
|
For the period |
|
For the period |
|
For the nine |
|
|
January 1, 2007 to |
|
May 18, 2007 to |
|
months ended |
(in millions) |
|
May 17, 2007 |
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
$ |
|
|
|
Consolidated net income of Noranda AcquisitionCo |
|
|
14.3 |
|
|
|
30.8 |
|
|
|
9.6 |
|
HoldCo interest expense |
|
|
|
|
|
|
(34.7 |
) |
|
|
(16.2 |
) |
HoldCo director and other fees |
|
|
|
|
|
|
(2.4 |
) |
|
|
(1.2 |
) |
HoldCo tax effects |
|
|
|
|
|
|
13.0 |
|
|
|
6.1 |
|
|
|
|
Consolidated
net income (loss) of Noranda HoldingCo. |
|
|
14.3 |
|
|
|
6.7 |
|
|
|
(1.7 |
) |
|
|
|
Critical Accounting Policies and Estimates
Our unaudited condensed consolidated financial statements have been prepared in accordance with
U.S. GAAP. Preparation of these statements requires management to make significant judgments and
estimates. Some accounting policies have a significant impact on amounts reported in these
financial statements. The preparation of interim financial statements involves the use of certain
estimates that are consistent with those used in the preparation of our annual financial
statements. Significant accounting policies, including areas of critical management judgments and
estimates, have primary impact on the following financial statement areas:
- Revenue recognition
- Impairment of long-lived assets
- Environmental expenditures
- Pensions and post-retirement benefits
- Derivative instruments and hedging activities
- Share-based payments
- Inventory valuation
- Asset retirement obligations
- Income taxes
See Note 1 of the notes to the consolidated financial statements for the fiscal year ended
December 31, 2007 included in the Companys Registration Statement on Form S-1, as amended, filed
on July 17, 2008 for a discussion of our critical accounting policies. Our financial position
and/or results of operations may be materially different when reported under different conditions
or when using different assumptions in the application of such policies. In the event estimates or
assumptions prove to be different from actual amounts, adjustments are made in subsequent periods
to reflect more current information. See also Note 1 to the financial statements included elsewhere
in this report for the impact of recently issued accounting standards.
36
Results of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
Successor |
|
Successor |
|
|
Period |
|
Period |
|
For the nine |
|
|
from |
|
from |
|
months ended |
|
|
January 1, |
|
May 18, |
|
September 30, 2008 |
|
|
2007 to |
|
2007 to |
|
and as of |
(in millions, except per share data) |
|
May 17, 2007 |
|
September 30, 2007 |
|
September 30, 2008 |
|
|
|
Statement of Operations Data: |
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
$ |
527.7 |
|
|
$ |
568.2 |
|
|
$ |
1,004.9 |
|
Operating costs and expenses |
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
424.5 |
|
|
|
506.4 |
|
|
|
846.8 |
|
Selling, general and administrative expenses and other |
|
|
16.8 |
|
|
|
18.7 |
|
|
|
49.1 |
|
|
|
|
|
|
|
441.3 |
|
|
|
525.1 |
|
|
|
895.9 |
|
|
|
|
Operating income |
|
|
86.4 |
|
|
|
43.1 |
|
|
|
109.0 |
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
6.2 |
|
|
|
41.8 |
|
|
|
66.3 |
|
Loss (gain) on derivative instruments and hedging activities |
|
|
56.6 |
|
|
|
(7.0 |
) |
|
|
50.5 |
|
Equity in net income of investments in affiliates |
|
|
(4.3 |
) |
|
|
(2.7 |
) |
|
|
(3.9 |
) |
|
|
|
Income
(loss) before income taxes |
|
|
27.9 |
|
|
|
11.0 |
|
|
|
(3.9 |
) |
Income tax
expense (benefit) |
|
|
13.6 |
|
|
|
4.3 |
|
|
|
(2.2 |
) |
|
|
|
Net income
(loss) for the period |
|
|
14.3 |
|
|
|
6.7 |
|
|
|
(1.7 |
) |
|
|
|
Net income
(loss) per share |
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
|
|
|
$ |
0.31 |
|
|
$ |
(0.08 |
) |
Diluted |
|
|
|
|
|
$ |
0.31 |
|
|
$ |
(0.08 |
) |
Weighted-average shares outstanding |
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
|
|
|
|
21.60 |
|
|
|
21.71 |
|
Diluted |
|
|
|
|
|
|
21.60 |
|
|
|
21.71 |
|
Cash dividends declared per common share |
|
|
|
|
|
$ |
10.00 |
|
|
$ |
4.70 |
|
Sales by segment: |
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
$ |
275.2 |
|
|
$ |
271.5 |
|
|
$ |
522.8 |
|
Downstream |
|
|
252.5 |
|
|
|
296.7 |
|
|
|
482.1 |
|
|
|
|
Total |
|
|
527.7 |
|
|
|
568.2 |
|
|
|
1,004.9 |
|
|
|
|
Operating income: |
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
$ |
78.2 |
|
|
$ |
41.3 |
|
|
$ |
108.0 |
|
Downstream |
|
|
8.2 |
|
|
|
1.8 |
|
|
|
1.0 |
|
|
|
|
Total |
|
|
86.4 |
|
|
|
43.1 |
|
|
|
109.0 |
|
|
|
|
Balance sheet data: |
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
|
|
|
|
|
|
|
|
|
245.0 |
|
Property, plant and equipment, net |
|
|
|
|
|
|
|
|
|
|
614.5 |
|
Common stock subject to redemption |
|
|
|
|
|
|
|
|
|
|
2.0 |
|
Long-term debt (including current portion) (2) |
|
|
|
|
|
|
|
|
|
|
1,346.5 |
|
Shareholders deficiency |
|
|
|
|
|
|
|
|
|
|
(111.5 |
) |
Working capital (including cash) (3) |
|
|
|
|
|
|
|
|
|
|
362.6 |
|
Cash flow data (4): |
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities |
|
|
41.2 |
|
|
|
150.9 |
|
|
|
111.7 |
|
Investing activities |
|
|
5.1 |
|
|
|
(1,179.9 |
) |
|
|
(37.0 |
) |
Financing activities |
|
|
(83.7 |
) |
|
|
1,112.5 |
|
|
|
94.7 |
|
Financial and other data: |
|
|
|
|
|
|
|
|
|
|
|
|
Average Midwest transaction price (5) |
|
|
1.31 |
|
|
|
1.25 |
|
|
|
1.31 |
|
Net cash cost for primary aluminum (per pound shipped) (6) |
|
|
0.75 |
|
|
|
0.82 |
|
|
|
0.83 |
|
Shipments: |
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
|
|
|
|
|
|
|
|
|
|
External customers |
|
|
198.3 |
|
|
|
202.8 |
|
|
|
374.5 |
|
Intersegment |
|
|
12.1 |
|
|
|
6.1 |
|
|
|
61.2 |
|
|
|
|
Total |
|
|
210.4 |
|
|
|
208.9 |
|
|
|
435.7 |
|
|
|
|
Downstream |
|
|
135.6 |
(7) |
|
|
153.4 |
|
|
|
273.3 |
|
See accompanying notes
37
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
Successor |
|
Pro Forma (1) |
|
Successor |
|
|
For the three |
|
For the three |
|
For the nine |
|
For the nine |
|
|
months ended |
|
months ended |
|
months ended |
|
months ended |
(in
millions, except per share data) |
|
September 30, 2007 |
|
September 30, 2008 |
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
|
|
|
Statement of Operations Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
|
377.6 |
|
|
|
357.4 |
|
|
|
1,095.9 |
|
|
|
1,004.9 |
|
Operating costs and expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
337.4 |
|
|
|
312.9 |
|
|
|
943.7 |
|
|
|
846.8 |
|
Selling, general and administrative
expenses and other |
|
|
10.3 |
|
|
|
12.4 |
|
|
|
36.1 |
|
|
|
49.1 |
|
|
|
|
|
|
|
347.7 |
|
|
|
325.3 |
|
|
|
979.8 |
|
|
|
895.9 |
|
|
|
|
Operating income |
|
|
29.9 |
|
|
|
32.1 |
|
|
|
116.1 |
|
|
|
109.0 |
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
27.4 |
|
|
|
19.9 |
|
|
|
83.6 |
|
|
|
66.3 |
|
(Gain) loss on derivative
instruments and hedging activities |
|
|
(6.7 |
) |
|
|
45.5 |
|
|
|
49.6 |
|
|
|
50.5 |
|
Equity in net (income) loss of
investments in affiliates |
|
|
(1.1 |
) |
|
|
1.6 |
|
|
|
(6.9 |
) |
|
|
(3.9 |
) |
|
|
|
Total other expenses |
|
|
19.6 |
|
|
|
67.0 |
|
|
|
126.3 |
|
|
|
112.9 |
|
|
|
|
Income (loss) before income taxes |
|
|
10.3 |
|
|
|
(34.9 |
) |
|
|
(10.2 |
) |
|
|
(3.9 |
) |
Income tax expense (benefit) |
|
|
4.0 |
|
|
|
(12.5 |
) |
|
|
0.9 |
|
|
|
(2.2 |
) |
|
|
|
Net income (loss) for the period |
|
|
6.3 |
|
|
|
(22.4 |
) |
|
|
(11.1 |
) |
|
|
(1.7 |
) |
|
|
|
Net income
(loss) per share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
$ |
0.29 |
|
|
$ |
(1.03 |
) |
|
|
|
|
|
$ |
(0.08 |
) |
Diluted |
|
$ |
0.29 |
|
|
$ |
(1.03 |
) |
|
|
|
|
|
$ |
(0.08 |
) |
Weighted-average shares outstanding |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
21.61 |
|
|
|
21.75 |
|
|
|
|
|
|
|
21.71 |
|
Diluted |
|
|
21.61 |
|
|
|
21.75 |
|
|
|
|
|
|
|
21.71 |
|
Cash dividends declared per common share |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
4.70 |
|
Sales by segment: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
177.3 |
|
|
|
182.5 |
|
|
|
546.7 |
|
|
|
522.8 |
|
Downstream |
|
|
200.3 |
|
|
|
174.9 |
|
|
|
549.2 |
|
|
|
482.1 |
|
|
|
|
Total |
|
|
377.6 |
|
|
|
357.4 |
|
|
|
1,095.9 |
|
|
|
1,004.9 |
|
|
|
|
Operating income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
25.6 |
|
|
|
29.7 |
|
|
|
110.3 |
|
|
|
108.0 |
|
Downstream |
|
|
4.3 |
|
|
|
2.4 |
|
|
|
5.8 |
|
|
|
1.0 |
|
|
|
|
Total |
|
|
29.9 |
|
|
|
32.1 |
|
|
|
116.1 |
|
|
|
109.0 |
|
|
|
|
Balance Sheet Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
245.0 |
|
Long-term debt (including current portion) (2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,346.5 |
|
Common stock subject to redemption |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2.0 |
|
Shareholders deficiency |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(111.5 |
) |
Working capital (including cash) (3) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
362.6 |
|
Cash Flow Data (4): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities |
|
|
|
|
|
|
|
|
|
|
192.1 |
|
|
|
111.7 |
|
Investing activities |
|
|
|
|
|
|
|
|
|
|
(1,174.8 |
) |
|
|
37.0 |
|
Financing activities |
|
|
|
|
|
|
|
|
|
|
1,028.8 |
|
|
|
94.7 |
|
Financial and Other Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average Midwest transaction price (5) |
|
|
1.22 |
|
|
|
1.34 |
|
|
|
1.27 |
|
|
|
1.31 |
|
Net cash cost for primary aluminum (per pound
shipped) (6) |
|
|
0.84 |
|
|
|
0.95 |
|
|
|
0.78 |
|
|
|
0.83 |
|
Shipments: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
External customers |
|
|
137.0 |
|
|
|
127.7 |
|
|
|
401.1 |
|
|
|
374.5 |
|
Intersegment |
|
|
4.7 |
|
|
|
20.7 |
|
|
|
18.2 |
|
|
|
61.2 |
|
|
|
|
Total |
|
|
141.7 |
|
|
|
148.4 |
|
|
|
419.3 |
|
|
|
435.7 |
|
|
|
|
Downstream |
|
|
104.3 |
(7) |
|
|
94.9 |
|
|
|
288.9 |
(7) |
|
|
273.3 |
|
See accompanying notes
38
|
|
|
(1) |
|
See Supplemental Pro Forma Condensed Consolidated Statements of Operations which follows. |
|
(2) |
|
For the Successor period long-term debt does not
include issued and undrawn letters of credit under the existing $250.0 million revolving
credit facility. |
|
(3) |
|
Working capital is defined as current assets net of current liabilities. |
|
(4) |
|
The cash flow data for operating activities, investing activities, and financing activities
represents the aggregation of those totals for the predecessor period from January 1, 2007 to
May 17, 2007 and the successor period from May 18, 2007 to September 30, 2007 as presented in
the Companys statement of cash flows on page 6. |
|
(5) |
|
The price for primary aluminum consists of two components: the price quoted for primary
aluminum ingot on the London Metals Exchange (the LME) and the Midwest transaction premium,
a premium to LME price reflecting domestic market dynamics as well as the cost of shipping and
warehousing, the sum of which is known as the Midwest transaction price, or MWTP.
Approximately 80% of our products are sold at the prior months MWTP. |
|
(6) |
|
Unit net cash cost for primary aluminum per pound represents our net cash costs of producing
commodity grade aluminum as priced on the LME plus the Midwest premium. We have provided unit
net cash cost per pound of aluminum shipped because we believe it provides investors with
additional information to measure our operating performance. Using this metric, investors are
able to assess the prevailing LME price plus Midwest premium per pound versus our unit net
cash costs per pound shipped. Unit net cash cost per pound is positively or negatively
impacted by changes in production and sales volumes, natural gas and oil related costs,
seasonality in our electrical contract rates, and increases or decreases in other production
related costs. |
|
|
|
Unit net cash costs is not a measure of financial performance under U.S. GAAP and may not be
comparable to similarly titled measures used by other companies in our industry. Unit net cash
costs per pound shipped should not be considered in isolation from or as an alternative to any
performance measures derived in accordance with U.S. GAAP. Unit net cash costs per pound
shipped has limitations as an analytical tool and you should not consider it in isolation or as
a substitute for analysis of our results under U.S. GAAP. |
The following table summarizes the unit net cash costs for primary aluminum for the upstream
segment for the periods presented:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
Nine |
|
Three |
|
Three |
|
|
January 1, |
|
|
May 18, |
|
months |
|
months |
|
months |
|
|
2007 to |
|
|
2007 to |
|
ended |
|
ended |
|
ended |
|
|
May 17, |
|
|
September 30, |
|
September 30, |
|
September 30, |
|
September 30, |
|
|
2007 |
|
|
2007 |
|
2008 |
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
|
|
|
Total upstream cash cost (in millions) |
|
|
158.8 |
|
|
|
|
168.0 |
|
|
|
360.7 |
|
|
|
119.1 |
|
|
|
140.5 |
|
Total shipments (pounds in millions) |
|
|
210.4 |
|
|
|
|
208.9 |
|
|
|
435.7 |
|
|
|
141.7 |
|
|
|
148.4 |
|
|
|
|
|
|
|
Net upstream cash cost for primary aluminum |
|
|
0.75 |
|
|
|
|
0.80 |
|
|
|
0.83 |
|
|
|
0.84 |
|
|
|
0.95 |
|
|
|
|
|
|
|
The following table reconciles the upstream segments cost of sales to the total upstream cash cost
for primary aluminum the periods presented (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
Nine |
|
Three |
|
Three |
|
|
January 1, |
|
|
May 18, |
|
months |
|
months |
|
months |
|
|
2007 to |
|
|
2007 to |
|
ended |
|
ended |
|
ended |
|
|
May 17, |
|
|
September 30, |
|
September 30, |
|
September 30, |
|
September 30, |
|
|
2007 |
|
|
2007 |
|
2008 |
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
|
|
|
Upstream cost of sales |
|
|
186.6 |
|
|
|
|
214.8 |
|
|
|
374.0 |
|
|
|
145.3 |
|
|
|
142.1 |
|
Downstream cost of sales |
|
|
237.9 |
|
|
|
|
291.6 |
|
|
|
472.8 |
|
|
|
192.1 |
|
|
|
170.8 |
|
|
|
|
|
|
|
Total cost of sales |
|
|
424.5 |
|
|
|
|
506.4 |
|
|
|
846.8 |
|
|
|
337.4 |
|
|
|
312.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream cost of sales |
|
|
186.6 |
|
|
|
|
214.8 |
|
|
|
374.0 |
|
|
|
145.3 |
|
|
|
142.1 |
|
LIFO and lower of cost or market adjustments (a) |
|
|
(0.7 |
) |
|
|
|
(6.9 |
) |
|
|
(20.3 |
) |
|
|
(2.7 |
) |
|
|
(7.4 |
) |
Fabrication premium (b) |
|
|
(18.1 |
) |
|
|
|
(17.3 |
) |
|
|
(33.2 |
) |
|
|
(11.2 |
) |
|
|
(10.4 |
) |
Depreciation expense upstream |
|
|
(20.8 |
) |
|
|
|
(31.1 |
) |
|
|
(52.5 |
) |
|
|
(21.5 |
) |
|
|
(17.2 |
) |
Joint ventures impact (c) |
|
|
(8.6 |
) |
|
|
|
(7.2 |
) |
|
|
(7.6 |
) |
|
|
(4.4 |
) |
|
|
(0.5 |
) |
Selling, general and administrative expenses (d) |
|
|
4.4 |
|
|
|
|
4.7 |
|
|
|
10.3 |
|
|
|
3.2 |
|
|
|
3.3 |
|
Intersegment eliminations (e) |
|
|
16.0 |
|
|
|
|
11.0 |
|
|
|
90.0 |
|
|
|
10.4 |
|
|
|
30.6 |
|
|
|
|
|
|
|
Total upstream cash cost of primary aluminum |
|
|
158.8 |
|
|
|
|
168.0 |
|
|
|
360.7 |
|
|
|
119.1 |
|
|
|
140.5 |
|
|
|
|
|
|
|
39
|
|
|
(a) |
|
Reflects the conversion from LIFO to FIFO method of inventory costing, including
removing the effects of adjustments to reflect the lower of cost, or market value. |
|
(b) |
|
Our value-added products, such as billet, rod and foundry, earn a fabrication premium
over MWTP. To allow comparison of our upstream per unit costs to the MWTP, we exclude the
fabrication premium in determining upstream cash costs for primary aluminum. |
|
(c) |
|
Our upstream business is fully integrated from bauxite mined by St. Ann to alumina
produced by Gramercy to primary aluminum metal manufactured by our aluminum smelter in New
Madrid, Missouri. To reflect the underlying economics of the vertically integrated
upstream business, this adjustment reflects the favorable impact that third party joint
venture sales have on our upstream cash cost for primary aluminum. |
|
(d) |
|
Represents certain selling, general and administrative costs which management
believes are a component of upstream cash costs for primary aluminum, but which are not
included in cost of goods. |
|
(e) |
|
Reflects the FIFO-basis cost of sales associated with transfers from upstream to
downstream, as those costs are reflected in downstream cost of sales. This amount includes
the elimination of the effects of intercompany profit in inventory at each balance sheet
date. |
(7) |
|
Excludes shipments related to brokered metal sales. |
40
Discussion of Operating Results
The results of operations, cash flows and financial condition for the Predecessor and Successor
periods reflect different bases of accounting due to the impact on the financial statements of the
Xstrata and Apollo acquisitions, and the resulting purchase price allocations. The comparability of
these periods is also limited by other changes inherent from one acquisition to another, such as
operating as a stand-alone company in the Successor periods versus operating as a subsidiary of a
larger company in the Predecessor period.
To aid the reader in understanding the results of operations of each of these distinctive periods,
we have provided the following discussion of the historical results of operations for the
Predecessor period from January 1, 2007 to May 17, 2007, and the Successor periods from May 18,
2007 to September 30, 2007 and July 1, 2007 to September 30, 2007 and for the three and nine months
ended September 30, 2008. We have supplemented our discussion of historical results with an
analysis of the pro forma results of operations for the nine month period ended September 30, 2007,
reflecting pro forma assumptions and adjustments as if the Apollo Acquisition had occurred on
January 1, 2007. We believe presenting this pro forma information is beneficial to the reader
because the impact of the purchase accounting associated with the Apollo Acquisition in 2007
impacts the comparability of the financial information for the historic periods presented. We
believe this pro forma presentation provides the reader with additional information from which to
analyze our financial results.
You should read the following discussion of our results of operations and financial condition in
conjunction with the unaudited condensed consolidated financial statements and related notes
included elsewhere herein.
References to the current quarter relate to the three months ended September 30, 2008, while
references to the prior quarter relate to the three months ended September 30, 2007.
Three months ended September 30, 2007 compared to three months ended September 30, 2008.
Sales
Sales in the current quarter were $357.4 million, compared to $377.6 million in the prior year
quarter, a decrease of 5.3%.
Sales to external customers in our upstream business were $182.5 million in the current quarter, a
2.9% increase over the $177.3 million reported in the prior year quarter, as a $17.3 million
favorable impact from pricing economics offset the impact of a 6.7% decrease in
shipments to external customers.
|
|
|
The favorable impact from pricing was the result of a 10.4% increase in Midwest
transaction price (MWTP) to $1.34 applied to all external shipments and relatively stable
fabrication premiums associated with external shipments of value-added products. In June,
July and August, average LME prices were $1.34, $1.39, and $1.25 per pound, respectively.
In September and October, the average LME prices trended markedly lower, at averages of
$1.15 and $0.96, respectively. In September and October, MWP and fabrication premiums have
held at levels relatively consistent with June, July and August; however the decrease in
LME prices in September and October will have a negative impact on MWTP for the three
months ended December 31, 2008. |
|
|
|
|
In order to reduce the commodity price risk in the upstream business, the Company has
implemented a hedging strategy for approximately 50% of forecasted aluminum shipments through
December 2012. These forward sale arrangements are at prices that we consider attractive
relative to historical levels and which management believes will stabilize the economic
impact of fluctuations in aluminum prices. |
|
|
|
|
Total upstream metal shipments of 148.4 million pounds for the current quarter increased
6.7 million pounds or 4.7% compared to the prior quarter, as a 9.3 million pound or 6.8%
decrease in external shipments was offset by a 16.0 million pound increase in shipments to
our downstream business. We expect to increase our intersegment shipments in 2009. Our
integrated operations provide us the flexibility to shift our upstream production to our
downstream business, allowing us to reduce our overall external purchase commitments,
resulting in a limited impact to pre-tax income. |
|
|
|
|
The 6.8% decrease in external shipments is largely the result of a decline in demand for
value-added products utilized in the housing and construction industry. |
Sales in our downstream business were $174.9 million in the current quarter, a decrease of 12.7%
compared to sales of $200.3 million in the prior year quarter. The decrease was primarily due to
$20.7 million in brokered metal sales in the prior quarter that did not recur in the current
quarter, as well as the net effect of $11.4 million of favorable pricing economics and a $16.6
million negative impact from lower shipments to external customers.
41
|
|
|
The favorable impact from pricing was the result of a 10.4% increase in MWTP, as
described above, and relatively stable fabrication premiums. As noted above, LME prices in
September and October are significantly lower than in June, July and August. As with the
upstream business, although September and October MWP and fabrication premiums have held at
levels relatively consistent with June, July and August; the decrease in LME prices in
September and October will have a negative impact on revenue for the three months ended
December 31, 2008 relative to the current quarter. Product margin rates are not expected
to be negatively impacted because of pass-through pricing in the downstream business. |
Downstream shipment volumes decreased primarily due to a decline in demand for aluminum in building
products and HVAC finstock from the continuing downturn in housing markets.
Cost of sales
Cost of sales decreased from $337.4 million in the third quarter of 2007 to $312.9 million for the
third quarter of 2008. The decrease was mainly the result of lower shipment volumes for
value-added products to external customers, partly offset by higher raw material costs, primarily
at the joint venture, and the absence of brokered metal sales in 2008.
Selling, general and administrative expenses and other
Selling, general and administrative expenses and other in the three months ended September 30,
2008, was $12.4 million, compared to $10.3 million in the three months ended September 30, 2007; an
increase of $2.1 million. This variance results primarily from consulting and other professional
fees associated with the Companys registration statement processes, as well as other activities
associated with the transition to operating as a stand-alone company.
Operating income
Operating income in the current quarter was $32.1 million, compared to $29.9 million in the prior
quarter, an increase of 7.4%. Quarter-over-quarter gross margin (sales less cost of sales)
improvements of $4.3 million were offset by a $2.2 million increase in selling, general and
administrative expenses.
|
|
|
Gross margin for the current quarter was $44.5 million compared to $40.2 million in the
prior quarter. The favorable impact of a 10.4% increase in MWTP and relatively stable
fabrication premiums were offset by a decrease in higher margin sales of value-added
products, higher production costs in the upstream business, and LCM adjustments totaling
$6.7 million. |
|
|
|
|
Selling, general and administrative expenses were $12.4 million in the current quarter
compared to $10.3 million in the prior quarter. The current quarter included a $0.7 million
increase over the prior quarter in professional fees, primarily associated with the
Companys registration statement processes and other transition to operating as a
stand-alone public debt registrant, a $0.1 increase in pension and other employee benefit
costs, and a $1.1 increase in loss on disposal of fixed assets. |
Interest expense (income), net
Interest expense (income), net in the three months ended September 30, 2008 was $19.9 million,
compared to $27.4 million in the three months ended September 30, 2007; a decrease of $7.5 million.
This decrease was primarily the result of lower average applicable interest rates during the
current quarter as compared to the prior quarter.
Based on the average borrowing rate applicable for the revolving portion of the senior credit
facility for the three months ended September 30, 2008, if the additional $225 million of revolver
borrowings had been outstanding since July 1, 2008, we would have recorded additional interest
expense of $2.2 million.
Loss (gain) on derivative instruments and hedging activities
Loss
(gain) on derivative instruments and hedging activities
consisted of a loss of $45.5 million
in the three months ended September 30, 2008 compared to a gain of $6.7 million in the three months
ended September 30, 2007. The difference for the three months ended September 30, 2008 was related
to changes in fair value of our fixed-price aluminum swaps, interest rate swaps and natural gas
swaps, as well as the hedge ineffectiveness associated with our cash flow hedges.
Equity in net income of investment in affiliates
Equity in net income of investments in affiliates was $1.1 million for the three months ended
September 30, 2007, compared to a loss of $1.6 million for the three months ended September 30,
2008, resulting in a decrease of $2.7 million. This decrease was primarily attributable to higher
energy costs, including natural gas at Gramercy and oil at St. Ann.
42
Income taxes
Income tax expense totaled $4.0 million in the three months ended September 30, 2007, compared to a
benefit of $12.5 million in the three months ended September 30, 2008. The provision for income
taxes resulted in an effective tax rate for continuing operations of
35.7% for the three months
ended September 30, 2008, compared with an effective tax rate of 38.8% for the three months ended
September 30, 2007. The higher effective tax rate was primarily related to state income taxes,
equity method investee income, income tax credits, the Internal Revenue Code Section 199
manufacturing deduction, and accrued interest expense related to unrecognized income tax benefits.
Net
income (loss)
Net
income (loss) decreased by $28.7 million from income of $6.3 million in the three months ended September 30,
2007 to a net loss of $22.4 million in the three months ended September 30, 2008. This decrease was
primarily a result of the realized and unrealized losses on derivative instruments, which were
partially offset by lower interest expense and an income tax benefit
of $12.5 million.
43
Historical Results of OperationsPredecessor period from January 1, 2007 to May 17, 2007, and
Successor periods from May 18, 2007 to September 30, 2007 and for the nine months ended
September 30, 2008.
Sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
Nine months |
|
|
January 1, 2007 |
|
|
May 18, 2007 |
|
ended |
|
|
to |
|
|
to September 30, |
|
September 30, |
(in
millions) |
|
May 17, 2007 |
|
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
Upstream: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
|
275.2 |
|
|
|
|
271.5 |
|
|
|
522.8 |
|
Sales, excluding external alumina sales |
|
|
275.2 |
|
|
|
|
269.4 |
|
|
|
522.8 |
|
External shipments |
|
|
198.3 |
|
|
|
|
202.8 |
|
|
|
374.5 |
|
Average price per pound |
|
|
1.39 |
|
|
|
|
1.33 |
|
|
|
1.40 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Downstream: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
|
252.5 |
|
|
|
|
296.7 |
|
|
|
482.1 |
|
Sales, excluding brokered metal |
|
|
244.3 |
|
|
|
|
268.0 |
|
|
|
482.1 |
|
Pounds shipped |
|
|
135.6 |
|
|
|
|
153.4 |
|
|
|
273.3 |
|
Average price per pound |
|
|
1.80 |
|
|
|
|
1.75 |
|
|
|
1.76 |
|
Upstream and downstream sales per pound shipped fluctuated within a narrow range during the
Predecessor period of 2007, reflecting the movement in the price of aluminum set on the London
Metals Exchange (the LME price) and Midwest Transfer Premium during the periods, which were at
relative peaks during the first nine months of both 2007 and 2008.
In planning for 2007, management anticipated a significant increase in demand for downstream
products, and entered into take-or-pay contracts to purchase fixed quantities of commodity-grade
sow and other metals from external sources. With the softening of the housing market in mid-to-late
2007, the downstream business commodity grade sow requirements were less than originally
anticipated. In certain cases the downstream business made arrangements to sell these contracted
metal quantities to others. These sales are referred to as brokered metal sales and were priced
at or near the Companys cost of purchasing the quantities. There were no brokered metal sales in
2008.
Average price per pound during the May 18, 2007 to September 30, 2007 Successor period decreased
from the January 1, 2007 to May 17, 2007 Predecessor period in both upstream and downstream
businesses. The LME price is a significant contributor of the determination of the current selling
price for the Companys products. The average LME price was approximately $1.18 per pound for the
May 18, 2007 to December 31, 2007 period compared to $1.27 per pound for the January 1, 2007 to May
17, 2007 period.
For 2008, the upstream business has increased its intersegment shipments to the downstream segment,
primarily due to a decrease in demand for value-added products related to the softening of the U.S.
economy and its impact on the housing and construction industry.
Cost of sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
Nine |
|
|
January 1, 2007 |
|
|
May 18, 2007 |
|
months |
|
|
to |
|
|
to |
|
ended |
(in
millions) |
|
May 17, 2007 |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
Upstream: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
186.6 |
|
|
|
|
214.8 |
|
|
|
374.0 |
|
Cost of sales, excluding external alumina cost of sales |
|
|
186.6 |
|
|
|
|
212.7 |
|
|
|
374.0 |
|
External shipments |
|
|
198.3 |
|
|
|
|
202.8 |
|
|
|
374.5 |
|
Average GAAP-basis cost of goods sold per pound |
|
|
0.94 |
|
|
|
|
1.05 |
|
|
|
1.00 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Downstream: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
237.9 |
|
|
|
|
291.6 |
|
|
|
472.8 |
|
Cost of sales, excluding brokered metal |
|
|
229.7 |
|
|
|
|
262.9 |
|
|
|
472.8 |
|
Pounds shipped |
|
|
135.6 |
|
|
|
|
153.4 |
|
|
|
273.3 |
|
Average GAAP-basis cost of goods sold per pound |
|
|
1.69 |
|
|
|
|
1.71 |
|
|
|
1.73 |
|
44
Upstream and downstream costs per pound shipped fluctuated within a narrow range during the
Predecessor period of 2007, reflecting the cost levels inherent in the inventory valuation from the
Xstrata Acquisition completed in August 2006 and the relatively stable cost environment.
Costs
per pound in the period from January 1, 2007 to May 17, 2007 were lower than the Successor period immediately following the Apollo Acquisition
(May 18, 2007 to September 30, 2007). This results from the fact the Companys production costs are
significantly below the acquisition date valuations on a per pound basis, such that under the LIFO
costing method utilized by the Company, as inventory quantities increase above the quantity levels
present at the time of the Apollo acquisition, the average per pound cost of sales decreases.
Selling, general and administrative expenses and other (SG&A)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
Nine |
|
|
January 1, 2007 |
|
|
May 18, 2007 |
|
months |
|
|
to |
|
|
to |
|
ended |
|
|
May 17, 2007 |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
|
|
|
|
|
SG&A
Expenses (in millions) |
|
$ |
16.8 |
|
|
|
|
18.7 |
|
|
|
49.1 |
|
As % of Sales |
|
|
%3.2 |
|
|
|
|
3.3 |
|
|
|
4.9 |
|
As a percentage of sales, SG&A is higher in the Successor periods than in Predecessor period due to
the costs of transition to a stand-alone Company. These increases include stock compensation
expense (including $4.1 million expense related to re-pricing of stock options), additional
consulting, registration, and sponsor fees.
Operating income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
Nine |
|
|
January 1, 2007 |
|
|
May 18, 2007 |
|
months |
|
|
to |
|
|
to |
|
ended |
|
|
May 17, 2007 |
|
|
September 30, 2007 |
|
September 30, 2008 |
|
|
|
|
|
|
Operating
Income (in millions) |
|
$ |
86.4 |
|
|
|
|
43.1 |
|
|
|
109.0 |
|
As % of Sales |
|
|
%16.4 |
|
|
|
|
7.6 |
|
|
|
10.8 |
|
The decrease in operating income as a percent of sales to 7.6% in the May 18, 2007 to September 30,
2007 Successor period was primarily due to the impact of purchase accounting adjustments, related
to depreciation and inventory step up, the lower margin on brokered metal sales and the increase in
SG&A expenses during the Successor period.
45
Supplemental Pro Forma Condensed Consolidated Statement of Operations for
the Nine Months Ended September 30, 2007
(in millions)
This supplemental pro forma condensed consolidated statement of operations for the nine months
ended September 30, 2007, on a pro forma basis, reflects the pro forma assumptions and adjustments
as if the Apollo Transactions occurred on January 1, 2007.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pro Forma |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Noranda |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
Holding Corporation |
|
|
Period from |
|
|
Period from |
|
|
|
|
|
Nine months |
|
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
Pro |
|
ended |
|
|
May 17, 2007 |
|
|
September 30, 2007 |
|
Forma |
|
September 30, |
|
|
(1) |
|
|
(1) |
|
adjustments |
|
2007 |
|
|
$ |
|
|
$ |
|
$ |
|
$ |
|
|
|
|
|
|
Sales |
|
|
527.7 |
|
|
|
|
568.2 |
|
|
|
|
|
|
|
1,095.9 |
|
Operating costs and expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
424.5 |
|
|
|
|
506.4 |
|
|
|
12.8 |
(2) |
|
|
943.7 |
|
Selling, general and administrative expenses and
other |
|
|
16.8 |
|
|
|
|
18.7 |
|
|
|
0.6 |
(3) |
|
|
36.1 |
|
|
|
|
|
|
|
|
|
|
441.3 |
|
|
|
|
525.1 |
|
|
|
13.4 |
|
|
|
979.8 |
|
|
|
|
|
|
|
Operating income |
|
|
86.4 |
|
|
|
|
43.1 |
|
|
|
(13.4 |
) |
|
|
116.1 |
|
|
|
|
|
|
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, (income) net |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent and related party |
|
|
7.2 |
|
|
|
|
|
|
|
|
(7.2 |
) (4) |
|
|
|
|
Other |
|
|
(1.0 |
) |
|
|
|
41.8 |
|
|
|
42.8 |
(5) |
|
|
83.6 |
|
Loss (gain) on derivative instruments and
hedging activities |
|
|
56.6 |
|
|
|
|
(7.0 |
) |
|
|
|
|
|
|
49.6 |
|
Equity in net income of investments in affiliates |
|
|
(4.3 |
) |
|
|
|
(2.7 |
) |
|
|
0.1 |
(6) |
|
|
(6.9 |
) |
|
|
|
|
|
|
|
|
|
58.5 |
|
|
|
|
32.1 |
|
|
|
35.7 |
|
|
|
126.3 |
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
|
27.9 |
|
|
|
|
11.0 |
|
|
|
(49.1 |
) |
|
|
(10.2 |
) |
Income tax expense (benefit) |
|
|
13.6 |
|
|
|
|
4.3 |
|
|
|
(17.0 |
) (7) |
|
|
0.9 |
|
|
|
|
|
|
|
Net income (loss) |
|
|
14.3 |
|
|
|
|
6.7 |
|
|
|
(32.1 |
) |
|
|
(11.1 |
) |
|
|
|
|
|
|
|
|
|
(1) |
|
Represents the historical consolidated results of operations. |
|
(2) |
|
Reflects an increase of $12.5 million of depreciation resulting from fair value adjustments
to property, plant and equipment as a result of the Apollo Acquisition. The adjustment also
reflects an increase of $0.3 million resulting from the fair value adjustment to inventory as
a result of the Apollo Acquisition. |
|
(3) |
|
Includes an increase of amortization resulting from fair value adjustments to amortizable
intangible assets as a result of the Apollo Acquisition. |
|
(4) |
|
Reflects the elimination of historical intercompany interest income and expenses, related to
intercompany balances which were not acquired as part of the Apollo Acquisition. |
|
(5) |
|
Reflects the net effect of the increase in interest expense related to the additional
indebtedness, incurred in the Apollo Transactions and the Special Dividend in the aggregate
principal amount of $1,227.8 million, bearing interest at a weighted-average interest rate of
8.3%. The interest rates used for pro forma purposes are based on assumptions of the rates at
the time of the acquisition. The adjustment assumes straight-line amortization of related
deferred financing costs. A 0.125% change in the interest rates on our pro forma indebtedness
would change our annual pro forma interest expense by $1.5 million. |
|
(6) |
|
Reflects an increase of amortization of excess of carrying value of investment over Norandas
share of the investments underlying net assets resulting from the fair value adjustments to
Norandas joint ventures as a result of the Apollo Acquisition. |
|
(7) |
|
Reflects the estimated tax effect of the pro forma adjustments at Norandas statutory tax
rate. |
46
Nine months ended September 30, 2007 on a pro forma basis compared to nine months ended
September 30, 2008.
Sales
Sales in the nine months ended September 30, 2008 were $1,004.9 million, compared to $1,095.9
million in the nine months ended September 30, 2007 on a pro forma basis, a decrease of 8.3%. This
decrease primarily resulted from reduced upstream and downstream shipments to external customers,
increased intersegment shipments, and lower brokered metal sales from our downstream business.
Sales to external customers in the upstream business for the nine months ended September 30, 2008,
decreased 4.4% to $522.8 million from the $546.7 million reported for the same period last year.
The decrease in sales resulted from lower value-added sales and from volume that shifted from
external commodity sow sales to intersegment shipments to our downstream business.
Total upstream metal shipments for the first nine months of 2008 were 435.7 million pounds, up 16.4
million pounds from the 419.3 million pounds shipped during the first nine months of last year. Of
the total amount shipped, 374.5 million pounds were shipped to external customers, while the
remaining 61.2 million pounds were intersegment shipments to our downstream business. External
shipments were down 26.6 million pounds as a result of a decline in demand for value-added products
utilized in the housing and construction industry. This decline was more than offset by a 43.0
million pound increase in shipments to our downstream operation. Our integrated operations provide
us the flexibility to shift our upstream production to our downstream business, allowing us to
reduce our overall external purchase commitments, resulting in a slightly favorable impact to
pre-tax income.
Sales in the downstream business were $482.1 million, down 12.2% from the $549.2 million reported
for the first nine months of 2007. The decrease in downstream sales was impacted by a 5.4% decline
in volume and a $36.9 million reduction in brokered metal sales during the first nine months of
2008.
Cost of sales
Cost of sales in the nine months ended September 30, 2008 was $846.8 million, compared to $943.7
million in the nine months ended September 30, 2007 on a pro forma basis, a decrease of $96.9
million. Cost of sales was impacted primarily by lower shipment volumes to external customers, a
$10.2 million LIFO adjustment and the loss of $36.1 million of brokered metal sales.
Cost of sales in our upstream business was $374.0 million in the nine months ended September 30,
2008, compared to $410.1 million in the nine months ended September 30, 2007 on a pro forma basis,
a decrease of $36.1 million. This decrease relates to lower third party shipment volumes with an
approximate $22.1 million impact, an $8.7 million pro forma inventory cost adjustment in the 2007
period, and the impact of the sell through of inventory whose cost base had been reduced by a $5.3
lower of cost or market reserve at December 31, 2007.
Cost of sales in our downstream business decreased by $60.8 million to $472.8 million in the nine
months ended September 30, 2008, compared to $533.6 million in the nine months ended September 30,
2007 on a pro forma basis. The decrease relates to lower third party shipment volumes with an
approximate $22.1 million impact, a $4.1 million pro forma adjustment, and no brokered metal sales
for the year as compared with $36.1 million through September 30, 2007.
Selling, general and administrative expenses and other
Selling, general and administrative expenses and other in the nine months ended September 30, 2008
was $49.1 million, compared to $36.1 million in the nine months ended September 30, 2007 on a pro
forma basis, an increase of $13.0 million. This variance results primarily from an $8.9 million
increase in consulting and other professional fees associated with activities related to the
transition to operating as a stand-alone company, including costs incurred in the Companys debt
and equity registration processes, as well as an increase in loss
on disposal of fixed assets in the amount of $2.4 million. Additionally, intangible asset
amortization increased $1.4 million compared to the previous year as the Company was acquired in
May of the prior year. Therefore, nine months was amortized in the current year as compared to
four and a half months in 2007.
Operating income
Operating income in the nine months ended September 30, 2008 was $109.0 million, compared to $116.1
million in the nine months ended September 30, 2007 on a pro forma basis, a decrease of $7.1
million. This decrease was primarily the result of the net effect of the items described above.
47
Interest expense (income), net
Interest expense (income), net in the nine months ended September 30, 2008 was $66.3 million,
compared to $83.6 million in the nine months ended September 30, 2007 on a pro forma basis, a
decrease of $17.3 million. This decrease was the result of a lower outstanding debt balance at
September 30, 2008 as compared to the pro forma debt balance at September 30, 2007 combined with
lower average interest rates this year to date versus last year.
Loss (gain) on derivative instruments and hedging activities
Loss
(gain) on derivative instruments and hedging activities
consisted of a loss of $50.5 million
in the nine months ended September 30, 2008 compared to a loss of $49.6 million in the nine months
ended September 30, 2007 on a pro forma basis. The difference for the nine months ended
September 30, 2008 was related to changes in fair value of our fixed-price aluminum swaps and
interest rate swaps, as well as the hedge ineffectiveness associated with our cash flow hedges.
Equity in net income of investment in affiliates
Equity in net income of investments in affiliates was $6.9 million for the nine months ended
September 30, 2007 on a pro forma basis compared to $3.9 million for the nine months ended
September 30, 2008, resulting in a decrease of
$3.0 million. In June 2008, the St. Ann joint
venture recorded a $5.3 million tax credit. The Companys share of this gain, $2.6 million, was
offset by higher energy costs at the joint ventures operating facilities, specifically natural gas
at Gramercy and oil at St. Ann.
Income taxes
Income tax expense was $0.8 million for the nine months ended September 30, 2007 on a pro forma
basis, compared to a benefit of $2.2 million in the nine months ended September 30, 2008. The
provision for income taxes resulted in an effective tax rate for
continuing operations of 55.2% for
the nine months ended September 30, 2008, compared with an effective tax rate of 8.8% for the
nine months ended September 30, 2007 on a pro forma basis. The higher effective tax rate was
primarily related to a permanent difference in cancellation of debt income related to the
divestiture of a subsidiary, state income taxes, equity method investee income, income tax credits,
the Internal Revenue Code Section 199 manufacturing deduction, and accrued interest expense related
to unrecognized income tax benefits.
Net (loss) income
Net (loss) income increased from an $11.1 million loss in the nine months ended September 30, 2007
on a pro forma basis to a $1.7 million loss in the nine months ended September 30, 2008. These
increases are a result of the net effect of the items described above.
48
Liquidity and Capital Resources
Following the Transactions, our primary sources of liquidity are the cash flows from operations and
funds available under our existing senior secured revolving credit facility. Our primary continuing
liquidity needs are to finance our working capital, capital expenditures, debt obligations and to
pay dividends. We have incurred substantial indebtedness in connection with the Transactions and
incurred additional indebtedness in connection with the payment of the Special Dividend to our
stockholders in May 2007. At September 30, 2008, we had $1.3 billion of indebtedness. Management
believes cash flows from operating activities, together with cash and cash equivalents, will be
sufficient to meet the Companys short-term liquidity needs.
Prior to the Transactions, our principal sources of liquidity were cash generated from operations
and available borrowings. We also, from time to time, borrowed from related-party lenders and
factored certain receivables in the Predecessor periods. Our primary liquidity requirements were
the funding of capital expenditures and working capital.
The following table sets forth certain historical consolidated cash flow information for the
following periods:
Nine months ended September 30, 2007 compared to nine months ended September 30, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
Successor |
|
|
Period from |
|
|
Period from |
|
For the nine months |
|
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
|
|
May 17, 2007 |
|
|
September 30, 2007 |
|
September 30, 2008 |
(in
millions) |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
Cash provided by operating activities |
|
|
41.2 |
|
|
|
|
150.9 |
|
|
|
111.7 |
|
Cash provided by (used in) investing activities |
|
|
5.1 |
|
|
|
|
(1,179.9 |
) |
|
|
(37.0 |
) |
Cash (used in) provided by financing activities |
|
|
(83.7 |
) |
|
|
|
1,112.5 |
|
|
|
94.7 |
|
|
|
|
|
|
|
Net change in cash and cash equivalents |
|
|
(37.4 |
) |
|
|
|
83.5 |
|
|
|
169.4 |
|
|
|
|
|
|
|
Operating Activities
Net cash provided by operating activities totaled $111.7 million in the nine months ended
September 30, 2008, compared to $41.2 million for the period from January 1, 2007 to May 17, 2007
and $150.9 million for the period from May 18, 2007 to September 30, 2007. The decrease in cash
flows from operating activities in 2008 compared with 2007 was mainly due to payment of interest in
2008.
In light of business conditions present beginning in late September 2008, along with the Companys
current and future cash needs, management has notified the trustee for the HoldCo and Acquisition
Co bondholders of its election to pay the May 15, 2009 interest payment entirely by increasing the
principal amount of those notes.
Investing Activities
Capital expenditures were $37.5 million during the nine month Successor period ended September 30,
2008, compared to $5.8 million in the Predecessor period from January 1, 2007 to May 17, 2007 and
$18.4 million in the Successor period from May 18, 2007 to September 30, 2007. The higher level of
capital expenditures in 2008 is primarily attributable to capital expenditure projects aimed at
increasing productivity, including $9.4 million invested in the $48 million smelter expansion
project in our upstream business.
During the Predecessor period from January 1, 2007 to May 17, 2007, investing cash flows were
affected by a $10.9 million advance from the Predecessor parent. The Successor period from May 18,
2007 to September 30, 2007 was affected by the $1.2 billion purchase price paid by the Successor
for the acquisition of Noranda Aluminum, Inc.
Financing Activities
During the Predecessor period from January 1, 2007 to May 17, 2007, financing cash flows were
affected by contribution of cash from the Predecessor parent, the settlement of intercompany
accounts, and the distributions of amounts to the Predecessor parent in preparation for the Apollo
Acquisition.
During the Successor period from May 18, 2007 to September 30, 2007, financing cash flows were
affected by the proceeds from issuance of the senior rate floating notes and the term B loans as
funding for the Apollo Acquisition. The Company made a $75 million voluntary pre-payment of the
term B loans in June 2008, as described in Note 9 to the financial statements included elsewhere in
this report. During the nine month Successor period ended September 30, 2008, the Company made a
$30.3 million principal payment as called for by that facilities cash flow sweep provisions. As
discussed in Note 9 to the financial statements included elsewhere in this report, similar cash
flow sweep provisions may be required annually. The Companys board of directors declared and the
Company paid a $102.2 million dividend ($4.70 per share) in June 2008.
49
In late September 2008, in light of concerns about instability in the financial markets and general
business conditions, in order to preserve its liquidity, the Company borrowed $225 million under
the revolving portion of its senior credit facility and invested the proceeds in highly liquid cash
equivalents, including U.S. Government treasury bills and money market funds holding only U.S.
Government treasury securities, with the remainder held in the Companys bank accounts. The
Company expects to hold those funds for use, if necessary, in its current operations for the
foreseeable future.
On
November 12, 2008 Standard & Poors placed its ratings of both
Noranda HoldCo and Noranda AcquisitionCo on CreditWatch with negative
implications.
50
Covenant Compliance
Certain covenants contained in the credit agreement governing our senior secured credit facilities
and the indentures governing our notes restrict our ability to take certain actions (including
incurring additional secured or unsecured debt, expanding borrowings under existing term loan
facilities, paying dividends, engaging in mergers, acquisitions and certain other investments, and
retaining proceeds from asset sales) if we are unable to meet defined Adjusted EBITDA to fixed
charges and net senior secured debt to Adjusted EBITDA ratios. Further, the interest rates we pay
under our senior secured credit facilities are determined in part by the ratio of our fixed charge
to Adjusted EBITDA coverage. Furthermore, our ability to take certain actions, including paying
dividends and making acquisitions and certain other investments, depends on the amounts available
for such actions under the covenants, which amounts accumulate with reference to our Adjusted
EBITDA on a quarterly basis. With respect to the ratios with which we must comply, Adjusted EBITDA
is computed on a trailing four quarter basis and the minimum or maximum amounts generally required
by those covenants and our performance against those minimum or maximum levels are summarized
below:
|
|
|
|
|
|
|
|
|
|
|
Actual |
|
|
|
|
December 31, |
|
September 30, |
|
|
Requirement |
|
2007 |
|
2008 |
|
|
Minimum Adjusted EBITDA to fixed charges: |
|
|
|
|
|
|
HoldCo: |
|
|
|
|
|
|
Senior Floating Rate Notes(1)(2) |
|
1.75 to 1.0 |
|
2.8 to 1 |
|
3.2 to 1 |
AcquisitionCo: |
|
|
|
|
|
|
Senior Floating Rate Notes(1)(2) |
|
2.0 to 1.0 |
|
3.7 to 1 |
|
4.2 to 1 |
Maximum Net Senior Secured Debt to Adjusted EBITDA: |
|
|
|
|
|
|
AcquisitionCo: |
|
|
|
|
|
|
Senior Secured Credit Facilities(3)(4) |
|
2.75 to 1.0 (5) |
|
1.1 to 1 |
|
1.3 to 1 |
|
|
|
(1) |
|
Fixed charges, in accordance with our debt agreements, is the sum of consolidated interest
expense and all cash dividend payments with respect to preferred and certain other types of
our capital stock. For the purpose of calculating these ratios, pro forma effect is given to
any repayment and issuance of Senior debt (excluding the Revolver), as if such transaction
occurred at the beginning of the trailing four-quarter period. |
|
(2) |
|
Covenants for the Holdco notes and AcquisitionCo notes are generally based on a minimum ratio
of Senior Floating Ratio Notes to fixed charges; however, certain provisions also require
compliance with the net senior secured debt to Adjusted EBITDA ratio. |
|
(3) |
|
Covenants for our senior secured credit facilities are generally based on a maximum ratio of
net senior secured debt to Adjusted EBITDA; however, certain provisions also require
compliance with a net senior debt to Adjusted EBITDA ratio. |
|
(4) |
|
The senior secured credit facilities net debt covenant is calculated based on net debt
outstanding under that facility. As of December 31, 2007, we had senior secured debt of $423.7
million offset by unrestricted cash and permitted investments of $75.6 million, for net debt
of $348.1 million. As of September 30, 2008, we had senior secured debt of $618.5 million
offset by unrestricted cash and permitted investments of $244.7 million at the AcquisitionCo
level, for net debt of $373.8 million. |
|
(5) |
|
Maximum ratio changes to 3.0 to 1.0 at January 1, 2009. |
Although we do not expect to violate any of the provisions in the agreements governing our
outstanding indebtedness, these covenants can result in limiting our long-term growth prospects by
hindering our ability to incur future indebtedness or grow through acquisitions. In addition, upon
the occurrence of certain events, such as a change of control, we could be required to repay or
refinance our indebtedness.
Adjusted EBITDA, as presented herein and in accordance with our debt agreements, is net income
before income taxes, net interest expense and depreciation and amortization adjusted to eliminate
management fees to related parties, certain charges related to the use of purchase accounting and
other non-cash income or expenses, which are defined in our credit documents and the indentures
governing our notes.
Adjusted EBITDA is not a measure of financial performance under GAAP, and may not be comparable to
similarly titled measures used by other companies in our industry. Adjusted EBITDA should not be
considered in isolation from or as an alternative to net income, income from continuing operations,
operating income or any other performance measures derived in accordance with GAAP. Adjusted EBITDA
has limitations as an analytical tool and you should not consider it in isolation or as a
substitute for analysis of our results as reported under GAAP. For example, Adjusted EBITDA
excludes certain tax payments that may represent a reduction in cash available to us; does not
reflect any cash requirements for the assets being depreciated and amortized that may have to be
replaced in the future; does not reflect capital cash expenditures, future requirements for capital
expenditures or contractual commitments; does not reflect changes in, or cash requirements for, our
working capital needs; and does not reflect the significant interest expense, or the cash
requirements necessary to service interest or principal payments, on our indebtedness. Adjusted
EBITDA also includes incremental stand-alone costs and adds back non-cash derivative gains and
losses, non-recurring natural gas contract losses and certain other non-cash charges that are
deducted in calculating net income. However, these are expenses that may recur,
51
vary greatly and are difficult to predict. In addition, certain of these expenses can represent the
reduction of cash that could be used for other corporate purposes. You should not consider our
Adjusted EBITDA as an alternative to operating or net income, determined in accordance with GAAP,
as an indicator of our operating performance, or as an alternative to cash flows from operating
activities, determined in accordance with GAAP, as an indicator of our cash flows or as a measure
of liquidity.
52
The following table reconciles net income to Adjusted EBITDA for the periods presented, in
accordance with the credit agreement and the indentures governing our notes. All of the following
adjustments are in accordance with the credit agreement governing our term B loans and the
indentures governing our notes.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Twelve months |
|
Last twelve |
|
Nine months |
|
Nine months |
|
Three months |
|
Three months |
|
|
ended |
|
months ended |
|
ended |
|
ended |
|
ended |
|
ended |
|
|
December 31, |
|
September 30, |
|
September 30, |
|
September 30, |
|
September 30, |
|
September 30, |
(in
millions) |
|
2007 |
|
2008 |
|
2007 |
|
2008 |
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Net income |
|
|
22.5 |
|
|
|
(0.1 |
) |
|
|
20.9 |
|
|
|
(1.7 |
) |
|
|
6.3 |
|
|
|
(22.4 |
) |
Income taxes |
|
|
18.7 |
|
|
|
(1.4 |
) |
|
|
17.9 |
|
|
|
(2.2 |
) |
|
|
4.0 |
|
|
|
(12.5 |
) |
Interest expense, net |
|
|
73.4 |
|
|
|
91.7 |
|
|
|
48.0 |
|
|
|
66.3 |
|
|
|
27.4 |
|
|
|
19.9 |
|
Depreciation and amortization |
|
|
99.4 |
|
|
|
101.7 |
|
|
|
71.8 |
|
|
|
74.1 |
|
|
|
29.3 |
|
|
|
24.7 |
|
Joint venture EBITDA (a) |
|
|
15.3 |
|
|
|
12.8 |
|
|
|
11.9 |
|
|
|
9.4 |
|
|
|
4.2 |
|
|
|
4.0 |
|
LIFO expense (b) |
|
|
(5.6 |
) |
|
|
20.2 |
|
|
|
5.4 |
|
|
|
31.2 |
|
|
|
(2.8 |
) |
|
|
(0.4 |
) |
LCM adjustment (c) |
|
|
14.3 |
|
|
|
(5.2 |
) |
|
|
11.9 |
|
|
|
(7.6 |
) |
|
|
7.8 |
|
|
|
6.7 |
|
Non-cash derivative gains and
losses (d) |
|
|
54.0 |
|
|
|
38.5 |
|
|
|
51.9 |
|
|
|
36.4 |
|
|
|
(4.5 |
) |
|
|
35.3 |
|
Incremental stand alone costs (e) |
|
|
(2.7 |
) |
|
|
|
|
|
|
(2.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Employee compensation items (f) |
|
|
10.4 |
|
|
|
8.0 |
|
|
|
7.1 |
|
|
|
4.7 |
|
|
|
0.6 |
|
|
|
0.6 |
|
Other items, net (g) |
|
|
9.6 |
|
|
|
22.0 |
|
|
|
2.6 |
|
|
|
15.0 |
|
|
|
1.1 |
|
|
|
4.7 |
|
|
|
|
Adjusted EBITDA |
|
|
309.3 |
|
|
|
288.2 |
|
|
|
246.7 |
|
|
|
225.6 |
|
|
|
73.4 |
|
|
|
60.6 |
|
|
|
|
The following table reconciles cash flow from operating activities to Adjusted EBITDA for the
periods presented:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Twelve months |
|
Last twelve months |
|
Nine months |
|
Nine months |
|
|
ended |
|
ended |
|
ended |
|
ended |
|
|
December 31, |
|
September 30, |
|
September 30, |
|
September 30, |
(in
millions) |
|
2007 |
|
2008 |
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Cash flow from operating activities |
|
|
202.0 |
|
|
|
121.6 |
|
|
|
192.1 |
|
|
|
111.7 |
|
Loss (gain) on disposal of property, plant and equipment |
|
|
(0.5 |
) |
|
|
(2.9 |
) |
|
|
|
|
|
|
(2.4 |
) |
Loss (gain) on derivative instruments and hedging activities |
|
|
(44.0 |
) |
|
|
(28.4 |
) |
|
|
(51.9 |
) |
|
|
(36.4 |
) |
Equity in net income of investments in affiliates |
|
|
11.7 |
|
|
|
8.6 |
|
|
|
7.0 |
|
|
|
3.9 |
|
Stock option expense |
|
|
(3.8 |
) |
|
|
(5.3 |
) |
|
|
|
|
|
|
(1.5 |
) |
Changes in deferred charges and other assets |
|
|
8.4 |
|
|
|
3.1 |
|
|
|
1.3 |
|
|
|
(4.0 |
) |
Changes in pension and other long-term liabilities |
|
|
0.6 |
|
|
|
(2.7 |
) |
|
|
12.9 |
|
|
|
9.6 |
|
Changes in operating asset and liabilities, net |
|
|
(61.9 |
) |
|
|
2.0 |
|
|
|
(77.3 |
) |
|
|
(13.3 |
) |
Income taxes |
|
|
35.5 |
|
|
|
11.7 |
|
|
|
31.5 |
|
|
|
7.7 |
|
Interest expense, net |
|
|
66.0 |
|
|
|
84.2 |
|
|
|
43.0 |
|
|
|
61.2 |
|
Joint venture EBITDA adjustments (a) |
|
|
15.3 |
|
|
|
12.8 |
|
|
|
11.9 |
|
|
|
9.4 |
|
LIFO expense (b) |
|
|
(5.6 |
) |
|
|
20.2 |
|
|
|
5.4 |
|
|
|
31.2 |
|
LCM adjustment (c) |
|
|
14.3 |
|
|
|
(5.2 |
) |
|
|
11.9 |
|
|
|
(7.6 |
) |
Non-cash derivative gains and losses (d) |
|
|
54.0 |
|
|
|
38.5 |
|
|
|
51.9 |
|
|
|
36.4 |
|
Incremental stand-alone costs (e) |
|
|
(2.7 |
) |
|
|
|
|
|
|
(2.7 |
) |
|
|
|
|
Employee compensation items (f) |
|
|
10.4 |
|
|
|
8.0 |
|
|
|
7.1 |
|
|
|
4.7 |
|
Other items, net |
|
|
9.6 |
|
|
|
22.0 |
|
|
|
2.6 |
|
|
|
15.0 |
|
|
|
|
Adjusted EBITDA |
|
|
309.3 |
|
|
|
288.2 |
|
|
|
246.7 |
|
|
|
225.6 |
|
|
|
|
53
(a) |
|
Our upstream business is fully integrated from bauxite mined by St. Ann to alumina produced
by Gramercy to primary aluminum metal manufactured by our aluminum smelter in New Madrid,
Missouri. Our reported Adjusted EBITDA includes 50% of the net income of Gramercy and St. Ann,
based on transfer prices that are generally in excess of the actual costs incurred by the
joint venture operations. To reflect the underlying economics of the vertically integrated
upstream business, this adjustment eliminates the following components of equity income to
reflect 50% of the EBITDA of the joint ventures, for the following
aggregated periods (in millions): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Last twelve |
|
Last twelve |
|
|
|
|
|
|
|
|
|
|
months |
|
months |
|
Nine months |
|
Nine months |
|
Three months |
|
Three months |
|
|
ended |
|
ended |
|
ended |
|
ended |
|
ended |
|
ended |
|
|
December 31, |
|
September 30, |
|
September 30, |
|
September 30, |
|
September 30, |
|
September 30, |
|
|
2007 |
|
2008 |
|
2007 |
|
2008 |
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Depreciation and amortization |
|
|
12.4 |
|
|
|
14.7 |
|
|
|
9.8 |
|
|
|
12.1 |
|
|
|
3.6 |
|
|
|
4.5 |
|
Net tax expense |
|
|
3.2 |
|
|
|
(1.8 |
) |
|
|
2.4 |
|
|
|
(2.6 |
) |
|
|
0.9 |
|
|
|
(0.5 |
) |
Interest income |
|
|
(0.3 |
) |
|
|
(0.1 |
) |
|
|
(0.3 |
) |
|
|
(0.1 |
) |
|
|
(0.3 |
) |
|
|
|
|
Non-cash purchase accounting
adjustments |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total joint venture EBITDA
adjustments |
|
|
15.3 |
|
|
|
12.8 |
|
|
|
11.9 |
|
|
|
9.4 |
|
|
|
4.2 |
|
|
|
4.0 |
|
|
|
|
(b) |
|
We use the LIFO method of inventory accounting for financial reporting and tax purposes. To
achieve better matching of revenues and expenses, particularly in the downstream business
where customer LME pricing terms generally correspond to the timing of primary aluminum
purchases, this adjustment restates net income to the FIFO method of inventory accounting by
eliminating the LIFO expenses related to inventory held at the smelter and downstream
facilities. The adjustment also includes non-cash charges relating to inventories that have
been revalued at fair value at the date of the Xstrata Acquisition and Apollo Acquisition and
recorded in cost of sales during the periods presented resulting from the sales of
inventories. |
(c) |
|
Reflects adjustments to reduce inventory to the lower of cost, adjusted for purchase
accounting, to market value. |
(d) |
|
We use derivative financial instruments to mitigate effects of fluctuations in aluminum and
natural gas prices and interest rates. We do not enter into derivative financial instruments for trading
purposes. This adjustment eliminates the non-cash gains and losses
resulting from the fair market
value changes of our swaps. These amounts exclude the following
cash settlements (in millions): |
|
|
|
|
|
|
|
|
|
|
|
Nine months |
|
Three months |
|
|
ended |
|
ended |
|
|
September 30, |
|
September 30, |
|
|
2008 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Aluminum swapsfixed price |
|
|
(18.9 |
) |
|
|
(10.7 |
) |
Aluminum swapsvariable price |
|
|
5.7 |
|
|
|
0.8 |
|
Interest rate swaps |
|
|
(0.6 |
) |
|
|
|
|
Natural gas swaps |
|
|
(0.3 |
) |
|
|
(0.3 |
) |
|
|
|
Total |
|
|
(14.1 |
) |
|
|
(10.2 |
) |
|
|
|
(e) |
|
Reflects (i) the incremental insurance, audit and other administrative costs on a stand-alone
basis, net of certain corporate overheads allocated by the former parent that we no longer
expect to incur on a go-forward basis and (ii) the elimination of income from administrative
and treasury services provided to Noranda Aluminum, Inc.s former parent and its affiliates
that are no longer provided. |
(f) |
|
Represents stock compensation expense, repricing of stock options and bonus payments. |
54
(g) Other items, net, consist of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Last twelve |
|
Last twelve |
|
Nine months |
|
Nine months |
|
Three months |
|
Three months |
|
|
months ended |
|
months ended |
|
ended |
|
ended |
|
ended |
|
ended |
(in
millions) |
|
December 31,
2007 |
|
September 30,
2008 |
|
September 30,
2007 |
|
September 30,
2008 |
|
September 30,
2007 |
|
September 30,
2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Sponsor fees |
|
|
2.0 |
|
|
|
2.3 |
|
|
|
1.2 |
|
|
|
1.5 |
|
|
|
0.8 |
|
|
|
0.5 |
|
Pension expense non cash |
|
|
0.2 |
|
|
|
0.1 |
|
|
|
0.8 |
|
|
|
0.7 |
|
|
|
0.4 |
|
|
|
0.5 |
|
Accretion expense |
|
|
(0.2 |
) |
|
|
1.0 |
|
|
|
(0.7 |
) |
|
|
0.5 |
|
|
|
(1.2 |
) |
|
|
0.2 |
|
Loss on disposal of assets |
|
|
0.7 |
|
|
|
3.1 |
|
|
|
|
|
|
|
2.5 |
|
|
|
|
|
|
|
1.1 |
|
Interest rate swap |
|
|
|
|
|
|
0.6 |
|
|
|
|
|
|
|
0.6 |
|
|
|
|
|
|
|
|
|
Consulting fees |
|
|
6.0 |
|
|
|
12.2 |
|
|
|
1.1 |
|
|
|
7.2 |
|
|
|
1.1 |
|
|
|
1.2 |
|
Other |
|
|
0.9 |
|
|
|
2.7 |
|
|
|
0.2 |
|
|
|
2.0 |
|
|
|
|
|
|
|
1.2 |
|
|
|
|
Total |
|
|
9.6 |
|
|
|
22.0 |
|
|
|
2.6 |
|
|
|
15.0 |
|
|
|
1.1 |
|
|
|
4.7 |
|
|
|
|
55
Item 3. Quantitative and Qualitative Disclosures about Market Risk
Aluminum
Noranda has implemented a hedging strategy that it believes will reduce commodity price risk and
earnings volatility in the upstream business. Specifically, Noranda has entered into fixed price
forward aluminum swaps with respect to a portion of its expected future upstream shipments. Under
this arrangement, if the fixed price of primary aluminum established per the swap for any monthly
calculation period exceeds the average market price of primary aluminum (as determined by reference
to prices quoted on the LME) during such monthly calculation period, our counterparty in this
hedging arrangement will pay to us an amount equal to the difference multiplied by the quantities
as to which the swap agreement applies during such period. If the average market price during any
monthly calculation period exceeds the fixed price of primary aluminum specified for such period,
the Company will pay an amount equal to the difference multiplied by the contracted quantity to our
counterparty. The liability relating to these fixed price aluminum swaps has a fair value totaling
$63.9 million as of September 30, 2008. Noranda has qualified these contracts for hedge accounting
treatment under SFAS 133, and therefore, gains or losses resulting from the change in the fair
value of these contracts are recorded as a component of accumulated comprehensive loss and
reclassified into earnings in the same period or periods during which the hedged transaction
affects earnings. During the first nine months of 2008, the pre-tax amount of the effective portion
of cash flow hedges recorded in accumulated other comprehensive loss
was $14.7 million. Gains and
losses on the derivatives representing either hedge ineffectiveness or hedge components excluded
from the assessment of effectiveness are recognized in current earnings.
As of September 30, 2008, the Company had outstanding aluminum swap contracts that were entered
into to hedge aluminum shipments of approximately 1.2 billion pounds. The following table
summarizes our fixed price aluminum hedges per year:
|
|
|
|
|
|
|
|
|
|
|
Average hedged |
|
Pounds hedged |
|
|
price |
|
annually |
Year |
|
per pound |
|
(in thousands) |
|
|
|
2008 |
|
|
1.18 |
|
|
|
71,730 |
|
2009 |
|
|
1.09 |
|
|
|
289,070 |
|
2010 |
|
|
1.06 |
|
|
|
290,536 |
|
2011 |
|
|
1.20 |
|
|
|
290,955 |
|
2012 |
|
|
1.28 |
|
|
|
291,825 |
|
Natural Gas
Noranda purchases natural gas to meet its production requirements. These purchases expose Noranda
to the risk of higher prices. To offset changes in the Henry Hub Index Price of natural gas,
Noranda enters into financial swaps, by purchasing the fixed forward price for the Henry Hub Index
and simultaneously entering into an agreement to sell the actual Henry Hub Index Price. The natural
gas financial swaps were not designated as hedging instruments under SFAS 133. Accordingly, any
gains or losses resulting from changes in the fair value of the financial swap contracts are
recorded in other expense (income) in the consolidated statement of operations. During the three
month period ended September 30, 2008, the Company entered into fixed-price swap contracts as an
economic hedge against a portion of our exposures to increases in natural gas prices. These
contracts were not designed as hedges for accounting purposes.
As of September 30, 2008, the Company was entered into fixed-price swap contracts for the following
volumes of natural gas purchases:
|
|
|
|
|
|
|
|
|
Average Price Per million
BTU |
|
|
Year |
|
$ |
|
Notional amount million BTUs |
|
|
|
2008 |
|
8.55 to 9.66 |
|
|
1,640,431 |
|
2009 |
|
9.19 to 9.89 |
|
|
4,471,872 |
|
2010 |
|
9.33 |
|
|
3,011,988 |
|
2011 |
|
9.31 |
|
|
2,019,000 |
|
2012 |
|
9.06 |
|
|
2,022,996 |
|
56
Interest Rates
Noranda has floating-rate debt which is subject to variations in interest rates. At September 30,
2008, the Company was entered into an interest rate swap agreement to limit our exposure to
floating interest rates for the periods from November 15, 2008 to November 15, 2011. The interest
rate swap agreement was not designated as a hedging instrument under SFAS No. 133. Accordingly, any
gains or losses resulting from changes in the fair value of the interest rate swap contract were
recorded in (gain) loss on derivative instruments and hedging activities in the condensed
consolidated statement of operations. As of September 30, 2008, the fair value of that contract was
a $13.7 million liability. The following table presents the interest rate swap schedule:
|
|
|
|
|
Int Rate Swap values |
|
Hedged amount |
($
in millions) |
|
(for prior 6 mos) |
11/17/2008 |
|
|
500.0 |
|
05/15/2009 |
|
|
400.0 |
|
11/16/2009 |
|
|
400.0 |
|
05/17/2010 |
|
|
250.0 |
|
11/15/2010 |
|
|
250.0 |
|
05/16/2011 |
|
|
100.0 |
|
11/15/2011 |
|
|
100.0 |
|
12/31/2011 |
|
|
0.0 |
|
Non Performance Risk
The Companys derivatives are recorded at fair value, the measurement of which includes the effect
of non performance risk of the Company for derivatives in a liability position, and of the
counterparty for derivatives in an asset position. At
September 30, 2008, the Companys $101.0 million of
derivative fair value consisted of $101.4 million of derivatives in a
liability position and $0.4 million of
derivatives in an asset position. The Company also has a broker
margin asset of $6.3 million.
Merrill Lynch is the counterparty for a substantial portion of the companys derivatives. All swap
arrangements with Merrill Lynch are part of a master arrangement which are subject to the same
guarantee and security provisions as the senior secured credit facility. At current hedging levels,
the master arrangement does not require the Company to post additional collateral, nor does it
subject the Company to margin requirements. While management may alter the Companys hedging
strategies in the future based on its view of actual at forecasted prices, there are no plans in
place that would require the Company to post additional collateral or become subject to margin
requirements under the master agreement with Merrill Lynch.
The Company has also entered into variable priced aluminum swaps with counterparties other than
Merrill Lynch. To the extent those swap contracts are in an asset position for the Company, there
is no counterparty risk to the Company because these counterparties are backed by the LME. To the
extent these contracts are in a liability position for the Company, the swap agreements provide for
the Company to establish margin accounts in favor of the broker. These margin account balances are
applied currently in the settlement of swap liability. At September 30, 2008, the margin account
balances were $6.3 million.
57
Item 4T. Controls and Procedures
Evaluation of Disclosure Controls and Procedures. Our management, with the participation of our
Chief Executive Officer and Chief Financial Officer, has evaluated the effectiveness of our
disclosure controls and procedures (as such term is defined in Rules 13a-15(e) and 15d-15(e) under
the Securities Exchange Act of 1934, as amended (the Exchange Act), as of the end of the period
covered by this quarterly report. Based on such evaluation, our Chief Executive Officer and Chief
Financial Officer have concluded that, as of the end of such period, our disclosure controls and
procedures are effective.
Remediation Plan for Material Weaknesses in Internal Control over Financial Reporting. We are not
currently required to comply with Section 404 of the Sarbanes-Oxley Act of 2002 (Section 404) and
therefore are not required to make an assessment of the effectiveness of our internal controls over
financial reporting for that purpose. However, in connection with the completion of the
December 31, 2007 financial statement audit, our auditors identified post-close adjustments
resulting from deficiencies in our internal control over financial reporting, which our auditors
described in a letter dated April 9, 2008 as a material weakness under standards established by the
Public Company Accounting Oversight Board (United States), or PCAOB. The PCAOB defines a material
weakness as a single deficiency, or a combination of deficiencies, that result in a reasonable
possibility that a material misstatement of the financial statements will not be prevented or
detected by our internal controls over financial reporting on a timely basis. The material weakness
principally related to adjustments associated with previously reported improperly recorded revenue
from bill and hold transactions in 2006 and 2007 and improperly classified metal sales in 2007.
In connection with the completion of the December 31, 2006 financial statement audit, our auditors
identified post-close adjustments resulting from deficiencies in our internal control over
financial reporting, which our auditors described in a letter dated March 21, 2007 as a material
weakness under standards established by the American Institute of Certified Public Accountants (the
AICPA). The AICPA defines a material weakness as a single deficiency, or a combination of
deficiencies, that results in more than a remote likelihood that a material misstatement of the
financial statements will not be prevented or deterred by our internal controls. The material
weakness principally related to an improperly deferred loss on natural gas hedging activities and
an error in LIFO inventory reserve calculation in the financial information submitted by certain
reporting units that form part of the condensed consolidated financial statements.
We have taken the following steps as part of our remediation plan to address the material weakness
discussed above:
|
|
|
engaged external consultants to assist management with the evaluation of process
and structural improvements related to our internal controls; |
|
|
|
|
expanded our Audit Committee to include two independent directors; |
|
|
|
|
created an internal audit function and hired qualified internal audit personnel to
monitor risk and compliance across our organization; |
|
|
|
|
added corporate resources related to accounting, financial reporting and
information technology and are continuing to seek experienced resources to fill
additional corporate and divisional financial accounting and reporting positions to
provide for the proper selection and application of accounting policies, as well as
timely detailed reviews and analyses of the information underlying the condensed
consolidated financial statements; |
|
|
|
|
reorganized our accounting, reporting and information technology personnel at the
corporate and divisional levels to better align reporting responsibilities and to improve
the efficiency and effectiveness of our financial reporting and review; and |
|
|
|
|
made improvements in our information systems and reports used to support our
financial reporting and review process. |
We believe the corrective actions described above remedied the identified material weakness
described above and have improved both our disclosure controls and procedures and internal control
over financial reporting. However, these controls have not been tested as extensively as required
for annual evaluation under Section 404. This initiative regarding the evaluations of our financial
reporting and review process is an ongoing effort that we will continue to review, document and
respond to. We will be required to comply with the internal control reporting requirements mandated
by Section 404 for the fiscal year ended December 31, 2009. We are in the process of documenting
and testing our internal control procedures in order to enable us to satisfy the requirements of
Section 404 on a stand-alone basis in the future. There may be additional control procedures
implemented in the future to further strengthen our controls over financial reporting.
Changes in Internal Control over Financial Reporting. Except as described above, there have been no
changes in our internal control over financial reporting (as such term is defined in Rules
13a-15(f) and 15d-15(f) under the Exchange Act) during the fiscal quarter to which this report
relates that have materially affected, or are reasonably likely to materially affect, our internal
control over financial reporting.
58
PART II. OTHER INFORMATION
Item 1. Legal Proceedings
|
|
There are no material changes from the description of our legal proceedings previously
disclosed in our Registration Statement on Form S-1 filed on May 8, 2008, as amended July
17, 2008. |
Item 1A. Risk Factors
|
|
There are no material changes from the risk factors previously disclosed in our
Registration Statement on Form S-1 filed on May 8, 2008, as amended July 17, 2008. |
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
None.
Item 3. Defaults upon Senior Securities
None.
Item 4. Submission of Matters to a Vote of Security Holders
None.
Item 5. Other Information
None.
Item 6. Exhibits
|
31.1 |
|
Certification of the Chief Executive Officer pursuant to Rules
13a-14(a) and 15d-14(a) Promulgated Under the Securities Exchange Act
of 1934, as amended. |
|
|
31.2 |
|
Certification of the Chief Financial Officer pursuant to Rules
13a-14(a) and 15d-14(a) Promulgated Under the Securities Exchange Act
of 1934, as amended. |
|
|
32.1 |
|
Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant
to Section 906 of the Sarbanes-Oxley Act of 2002. |
59
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned thereunto duly authorized.
|
|
|
|
|
November 14, 2008 |
|
NORANDA ALUMINUM HOLDING CORPORATION |
|
|
|
|
|
|
|
By:
|
|
/s/ Kyle D. Lorentzen |
|
|
|
|
|
|
|
|
|
Kyle D. Lorentzen |
|
|
|
|
Chief Financial Officer |
60